PrecisionFill PF-3000 SeriesAutomatic Inline 30L Paint & Solvent Gravimetric Filling SystemIndustry 4.0 Integrated • 40 Pails/Hr • ±0.1% Accuracy • ATEX Zone 1 • Zero-VOC EmissionCore Technical Sp
Automatic Inline 30L Paint & Solvent Gravimetric Filling System
Industry 4.0 Integrated ? 40 Pails/Hr ? ±0.1% Accuracy ? ATEX Zone 1 ? Zero-VOC Emission
| Parameter | PF-3100 (Standard) | PF-3200X (ATEX) | PF-3300P (Pharma-Grade) |
|---|---|---|---|
| Capacity | 30L (±0.1%) | 30L (±0.15%) | 30L (±0.08%) |
| Throughput | 40 Pails/Hr | 36 Pails/Hr | 35 Pails/Hr |
| Accuracy | ±0.1% Gravimetric | ±0.15% | ±0.08% |
| Viscosity Range | 1-500,000 cP | 5-300,000 cP | 10-1,000,000 cP |
| Filling Technology | Coriolis Mass Flow + Servo Gear Pump | ATEX Diaphragm Pump | Peristaltic Pump (FDA) |
| Material Contact | 316L EP (Ra<0.4μm) | Hastelloy C276 | Glass-Lined Path |
| VOC Containment | TripleLock? System:<br>1. -0.8bar Vacuum Hood<br>2. Activated Carbon Adsorption<br>3. Kalrez?6375 Seals | + Nitrogen Inerting | VHP Sterilization |
| Inline Integration | OPC UA / MQTT Protocol<br>? ERP/MES Connectivity<br>? Auto-Batch Tracking<br>? <100ms Response | PROFINET/Modbus | 21 CFR Part 11 Data Integrity |
| Container Handling | Auto-Guided Vehicles (AGV)<br>Positioning: ±0.5mm LiDAR<br>Payload: 50kg<br>Speed: 1.5m/s | Same + Explosion-Proof AGV | Cleanroom AGV |
| Changeover Time | <45s (Auto-Tooling) | <60s | <40s |
| Power | 480V/60Hz, 6.8kW | 24VDC Ex ia | 480V/60Hz, 6.2kW |
| Certifications | CE, ISO 9001 | ATEX Zone 1 | FDA 21 CFR 175.300 |
Performance Validation:
| Material | Density | Accuracy | Residual |
|---|---|---|---|
| Acetone | 0.79g/ml | ±0.07% | <0.05L |
| Xylene | 0.86g/ml | ±0.09% | <0.06L |
| UV-Cured Paint | 1.2g/ml | ±0.12% | <0.08L |
| Layer | Technology | Performance |
|---|---|---|
| Primary Barrier | -0.8bar Vacuum Hood | 99.9% Splash Containment |
| Secondary Filter | Activated Carbon Bed (5kg) | 99.97% VOC Adsorption |
| Tertiary Seal | Helium-Leak Verified Seals | <10?? mbar·L/s Leak Rate |
Smart Factory Connectivity
IIoT Features:
Predictive Maintenance:
| Component | Monitoring Parameter | Alert Threshold |
|---|---|---|
| Pump Wear | Vibration Analysis | >4.5mm/s RMS |
| Seal Degradation | Friction Torque | >8N·m |
Quality Sentinel:
| Defect | AI Action |
|---|---|
| Color Variance ΔE>0.5 | Formula Adjustment |
| Density Shift >1% | Flow Rate Recalibration |
| Subsystem | PF-3100 (Standard) | PF-3200X (ATEX) |
|---|---|---|
| Flow Meter | Coriolis (0.05% Accuracy) | ATEX Certified Coriolis |
| AGV System | LiDAR SLAM Navigation | Ex ia Rated AGV |
| Filtration | HEPA H13 + Carbon Bed | Explosion-Proof Filter |
| Control System | Siemens S7-1500 PLC + IoT Edge | Same + SIL-3 Certification |
Material Science:
Corrosion Resistance:
| Material | Chemical Compatibility | Certification |
|---|---|---|
| Hastelloy C276 | HCl ? Chlorides ? Solvents | NACE MR0175 |
| 316L EP | Alkalis ? Organic Acids | FDA 21 CFR 175.300 |
| Zirconium | HNO? ? H?SO? Concentrated | ASME BPV Code |
1. AGV Pail Delivery → 2. Robotic Lid Removal → 3. Nitrogen Purging (O?<0.3%) → 4. Gravimetric Filling (±0.1%) → 5. Vapor Recovery → 6. Torque-Sealing (30-100 N·m) → 7. Weight Verification → 8. AGV Palletizing
Cycle Time: 90 seconds/pail
? ATEX 2014/34/EU Zone 1 ? FDA 21 CFR 175.300 ? ISO 9001:2015 ? IECEx IEC 60079
Sherwin-Williams Automotive Plant:
"After PF-3200X implementation:
Output: 22 → 40 Pails/Hr (+82%)
VOC Emissions: ↓99% (Carbon Adsorption)
Accuracy: ±0.5% → ±0.08%
ROI Period: 7 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
