labeler
Shanghai Guangzhi’s labeler applies labels at 200+ units/min with ±0.2mm accuracy. AI print inspection, 10s changeover & FDA/CE compliance for food/pharma/chemical sectors.
- Brand： glzon
- Model： GZM
Product Essence: Pixel-Perfect Product Identification
Shanghai Guangzhi Automation’s Industrial Labeling System achieves ±0.2mm application accuracy at 200+ containers/minute – mastering glass, metal, curved surfaces, and textured packaging. Featuring AI-powered print verification, instant format switching, and GMP-ready construction, it delivers <0.01% mislabel rate while reducing material waste by 30% in pharmaceutical, food, and chemical operations.
Core Technology Innovations
1. Ultra-Precision Application
| Technology | Performance |
|---|---|
| Laser-Guided Positioning | ±0.2mm placement tolerance |
| Adaptive Pressure Control | 5-50N force (delicate to rugged surfaces) |
| Roll-On/Wipe-On Modes | 0.5s mode transition |
2. AI-Driven Quality Assurance
Vision Inspection Suite:
Barcode readability (ISO/IEC 15416 Grade A)
Print defect detection (≥0.1mm voids/ink smears)
OCR verification (99.99% character accuracy)
Instant Rejection:
Pneumatic ejector (80ms response)
Auto-rework lane integration
3. Rapid Flexibility
Tool-Free Changeover:
Label width: 20-200mm (10s adjustment)
Container height: 50-1000mm (auto-sensing)
Material Versatility:
Paper/film/foil labels
Irregular surfaces (vials to IBC totes)
Technical Specifications
| Parameter | Pharma Model | Industrial Model |
|---|---|---|
| Speed | 200 units/min | 180 units/min |
| Accuracy | ±0.2mm | ±0.3mm |
| Min. Container Size | ?25mm × 50mm H | 100×100mm |
| Label Width Range | 20–150mm | 30–200mm |
| Inspection Resolution | 600dpi camera | 400dpi camera |
| Power | 110–240VAC, 1.8kW | 380V/50Hz, 2.5kW |
| Air Consumption | 60L/min @ 0.6MPa | 80L/min @ 0.6MPa |
| Changeover Time | <15s (same format) | <30s |
Industry-Specific Engineering
Pharmaceuticals
ISO Class 5 cleanroom compatibility
21 CFR Part 11 data integrity
Isopropyl wipe station pre-application
Food & Beverage
IP69K washdown certification
Condensation-resistant optics
USDA/FDA-compliant materials
Chemicals
ATEX Zone 2 explosion-proof option
Solvent-resistant label sensors
E-commerce Fulfillment
Variable data printing integration
Mixed-SKU auto-recognition
Smart Control Ecosystem
10" HMI with Recipe Cloud
Real-time analytics dashboard:
OEE performance tracking
Rejection cause mapping
Material consumption
Predictive maintenance alerts:
Adhesive roller wear
Lens contamination risk
Industry 4.0 Integration
OPC UA/Modbus TCP connectivity
Blockchain serialization tracking
Remote firmware updates
Operational Impact
Global Pharma Leader Case:
Reduced labeling errors from 0.5% to 0.002%
Achieved 40% faster line speeds vs competitors
ROI in 5 months via reduced recalls
Global Compliance & Upgrades
Certifications:
FDA 21 CFR 177.2600
CE EN 60204-1
ISO 15378 (Pharmaceutical Packaging)
UL 60950-1
Advanced Modules:
| Module | Function |
|---|---|
| Laser Marking | Direct container engraving |
| Thermal Transfer Printer | On-demand variable data printing |
| AR Guidance System | HoloLens-assisted changeover |
| Carbon Footprint Tracker | Adhesive usage analytics |
Support & Service
24/7 Global Response:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Application heads
Vision cameras
Sensors & actuators
Label adhesion optimization protocols