DISPERMIX
Industrial DISPERMIX™ achieves 0.1μm particle dispersion at 10,000L batch size. Multi-stage shear, vacuum deaeration & AI viscosity control. CE/ATEX/FDA compliant.
- Brand： glzon
- Model： GZM
Product Essence: Where Science Meets Industrial Scalability
Shanghai Guangzhi’s DISPERMIX? redefines precision dispersion – delivering <0.1μm particle size distribution for pigments, CNTs, ceramics, and pharmaceuticals in batches up to 10,000L. Featuring tri-axial shear technology, dynamic vacuum deaeration (≤-0.95 bar), and AI-driven rheology control, it achieves 50% faster dispersion cycles while eliminating agglomerates, foam, and temperature spikes in coatings, batteries, and advanced materials production.
Core Technology Innovations
1. Tri-Axial Shear Architecture
| Shear Mechanism | Function | Performance |
|---|---|---|
| Radial Rotor-Stator | Macro-agglomerate breakup | 25m/s tip speed (≥50,000 s?1) |
| Axial Ultrasonic | Nanoparticle de-agglomeration | 20kHz @ 200μm amplitude |
| Tangential Hydraulic | Laminar flow homogenization | Reynolds >10,000 (turbulent) |
| AI Shear Optimization | Real-time viscosity adaptation | ±5% torque control |
2. Intelligent Process Control
Temperature Management:
Cooling Method Precision Application Jacketed Vessel ±0.5°C Temperature-sensitive APIs Peltier Modules ±0.1°C Nano-emulsions Cryogenic Option -50°C to 200°C Battery slurries
3. Scalable Shear Consistency
Reynolds Similitude Scaling:
Lab to production: Ke >0.95 (power/volume ratio)
Particle size deviation <5% from 1L to 10,000L
Self-Cleaning Design:
CIP at 3m/s wall shear stress
Wipe-clean rotor geometry (Ra≤0.4μm)
Technical Specifications
| Model | Lab Series | Industrial Series | ATEX Series |
|---|---|---|---|
| Batch Size | 0.1-50L | 100-10,000L | 50-5,000L |
| Particle Size (D90) | 0.1-1μm | 0.2-5μm | 0.3-10μm |
| Power Density | 5-50 kW/m3 | 1-10 kW/m3 | 2-15 kW/m3 |
| Vacuum Level | ≤-0.99 bar | ≤-0.95 bar | ≤-0.92 bar |
| Viscosity Range | 1-500,000 cP | 10-200,000 cP | 50-100,000 cP |
| Material Contact | 316L SS + ZrO? | 316L SS + WC-Co | Hastelloy C22 |
| Temp Control | ±0.1°C | ±0.5°C | ±1.0°C |
| Power | 380V/5.5kW | 380V/15-250kW | 24VDC Ex ia |
| Footprint (L×W×H) | 1200×800×1800mm | Custom | Custom |
Industry-Specific Engineering
Lithium Battery Slurries
Anti-sedimentation pulsed mixing
In-line resistivity monitoring (ISO 15156)
Pharmaceutical Nano-Suspensions
GMP-compliant (EU Annex 1)
Single-use contact parts option
Automotive Coatings
Colorimetric dispersion control (ΔE<0.3)
VOC abatement during mixing
CNT Composites
Static dissipation (<10? Ω)
Low-shear nanotube preservation
Smart Process Ecosystem
10" HMI with PAT (Process Analytical Technology)
Real-Time Monitoring:
Particle size (laser diffraction)
Viscosity-shear rate curves
Zeta potential
AI Optimization:
Parameter AI Action Viscosity spike Auto-reduce rotor speed Agglomerate detect Increase ultrasonic amplitude Temp > threshold Activate cryogenic cooling Blockchain Batch Tracking:
Raw material → dispersion parameters → QC release
Operational Impact
Global Battery Anode Producer:
Reduced graphite particle size from 25μm to 3.2μm (D90)
Increased slurry stability from 8h to 72h
ROI in 11 months via reduced solvent use & energy
Certifications & Upgrades
Global Compliance:
ATEX 2014/34/EU (Zone 1/21)
FDA 21 CFR 210/211
CE EN 13849-1 (PL d)
ISO 19458 (Cleanliness)
Advanced Modules:
| Module | Function |
|---|---|
| Inline Particle Analyzer | Real-time D10/D50/D90 tracking |
| Robotic Sample Handler | Auto QC sampling every 5 min |
| AR Process Visualization | HoloLens dispersion mapping |
| Carbon Footprint Optimizer | kWh/kg dispersion analytics |
Support & Service
24/7 Materials Science Support:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Rotor-stator assemblies
Ultrasonic transducers
Seals & bearings
Dispersion Process Audit:
Particle size reduction efficiency
Energy consumption optimization
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021