High-precision volumetric filler achieves ±0.1% accuracy across 1-100,000 cP liquids. AI viscosity compensation, 300CPH & CIP/SIP ready. FDA/CE compliant.
Shanghai Guangzhi VFS-1000 redefines volumetric filling with ±0.1% accuracy across 1-100,000 cP liquids – from water-thin solvents to toothpaste-thick creams. Featuring servo-driven piston dosing, real-time viscosity sensing, and self-learning flow algorithms, it eliminates viscosity-induced errors while achieving 300 fills/hour in pharmaceutical, food, and chemical operations.
1. AI-Powered Viscosity Compensation
| Component | Technology | Performance |
|---|---|---|
| Viscosity Sensor | In-line rheometer (0.1 cP res.) | ±2% real-time measurement |
| Adaptive Piston Control | Servo-driven stroke adjustment | Compensates ±50% viscosity shifts |
| Temperature Compensation | Peltier-cooled flow path (±0.1°C) | Density drift <0.01%/°C |
| Dead Volume Elimination | Dynamic nozzle retraction | Residual ≤0.05ml |
2. Zero-Contamination Architecture
Sanitary Design:
Surface Finish:
| Industry | Ra Value | Certification |
|---|---|---|
| Pharmaceuticals | ≤0.4μm | ASME BPE-2019 |
| Food & Beverage | ≤0.8μm | EHEDG Doc. 8 |
Quick-Change Kits:
Tool-free swap <3 min (pistons/nozzles)
3. Hyper-Flexible Format Handling
| Parameter | Range | Adjustment Time |
|---|---|---|
| Fill Volume | 0.1ml-20L | <10s |
| Container Height | 20-500mm | <15s |
| Nozzle Size | ?1-50mm | <30s |
| Viscosity | 1-100,000 cP | Auto-adaptive |
| Model | VFS-1100 (Standard) | VFS-1200 (GMP) | VFS-1300 (ATEX) |
|---|---|---|---|
| Accuracy | ±0.1% | ±0.08% | ±0.15% |
| Throughput | 300 fills/hour | 250 fills/hour | 200 fills/hour |
| Viscosity Range | 1-100,000 cP | 1-50,000 cP | 5-80,000 cP |
| Fill Volume | 10ml-10L | 1ml-5L | 50ml-20L |
| Material Contact | 304 SS + PTFE | 316L EP + USP VI | 316L + ATEX polymers |
| Power | 380V/50Hz, 3.5kW | 380V/50Hz, 2.8kW | 24VDC Ex ia |
| Air Consumption | 100 L/min @ 0.6MPa | 80 L/min @ 0.6MPa | 120 L/min @ 0.6MPa |
| Cleanability | Solvent CIP | SIP @ 121°C | ATEX CIP |
| Footprint (L×W×H) | 1800×900×1800mm | 2000×900×1900mm | 2200×1000×2000mm |
Pharmaceuticals
Peristaltic pump option (shear-sensitive biologics)
21 CFR Part 11 data integrity
Single-use fluid path
Food & Sauces
IP69K washdown rating
Allergen purge protocol
USDA-compliant seals
Chemicals & Solvents
ATEX Zone 1/21 certification
Vapor recovery hood (>99% capture)
Static dissipation (<10? Ω)
Cosmetics
Anti-foam pulsed filling
Perfume alcohol compatibility
Nitrogen blanketing for oxidation control
10" HMI with Fluid Intelligence
Key Modules:
Viscosity-Flow Modeling:
| Liquid Type | Adaptive Action |
|---|---|
| Newtonian | Linear speed adjustment |
| Shear-thinning | Exponential flow acceleration |
| Thixotropic | Pulsed flow + dwell time |
Predictive Maintenance:
Seal wear index forecasting
Piston drift compensation
Global Cosmetic Brand Case:
Challenge: ±3% fill variance in 50,000 cP creams
Solution: VFS-1000 with AI viscosity adaptation
Results:
? ±0.2% accuracy across seasons
? $580k/year material savings
? ROI in 8 months
Global Compliance:
FDA 21 CFR 177.2600
CE EN 60204-1
EHEDG Doc. 8
ATEX 2014/34/EU (Zone 1)
Advanced Modules:
| Module | Function |
|---|---|
| Inline Checkweigher | Real-time feedback (±0.1g) |
| Vision Inspection | Fill level/particulate detection |
| AR Calibration | HoloLens-guided volume setup |
| Carbon Tracker | g CO?/mL filling analytics |
24/7 Global Response:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Servo pistons
Viscosity sensors
Sealing kits
Performance Validation:
Gravimetric accuracy certification
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
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in China.
Over 30 years of experience, every time we produce in
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We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
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Whatsapp: 008618016442021
E-mail: [email protected]
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