Automated bottom-up bulk bag filling system with integrated conveyor. Features dust-free operation, ±0.1% gravimetric accuracy, ATEX/FDA compliance, and 25 bags/hour throughput.
Up-Weighing Bulk Bag Filling System with Integrated Conveyor
Gravimetric Bottom-Up Filling ? 25 Bags/Hr ? ±0.1% Accuracy ? Dust-Free Operation ? ATEX/FDA Dual Compliance
| Parameter | UP-5100 (Standard) | UP-5200X (ATEX) | UP-5300P (Pharma-Grade) |
|---|---|---|---|
| Bag Capacity | 500-2,000kg (±0.1%) | Same | Same |
| Throughput | 25 Bags/Hr | 22 Bags/Hr | 20 Bags/Hr |
| Accuracy | ±0.1% Gravimetric | ±0.15% | ±0.08% |
| Filling Speed | 150-300kg/min | 120-280kg/min | 100-250kg/min |
| Bag Types | FIBCs ? Poly Woven ? Jumbo Bags Size: 80x80x200cm to 120x120x220cm Loop: 4-Point ? Duplex ? Circular | ATEX-Certified Bags | USP <665> Compliant |
| Filling Technology | Bottom-Up Gravimetric: ? Load Cells (ASTM Class 0.02) ? Servo Auger Feed ? Real-Time Density Compensation | ATEX Brushless Auger | Sanitary Screw Conveyor |
| Dust Control | TripleSeal? System: 1. Pneumatic Collar Seal 2. Negative Pressure Hood (-0.5bar) 3. HEPA H14 Filtration (99.995%) | Explosion Venting | Isolator Technology |
| Conveyor System | Modular Belt Conveyors: ? Infeed: Pallet Handling (1,500kg) ? Outfeed: Bag Positioning ±5mm ? Speed: 0.2-1.0m/s Variable | ATEX Zone 22 Design | Cleanroom Conveyor |
| Material Contact | 304 SS (Ra<0.8μm) | 316L EP (Ra<0.4μm) | Electropolished 316L (Ra<0.2μm) |
| Changeover Time | <10min (Tool-Free) | <15min | <8min |
| Power | 480V/60Hz, 18kW | 24VDC Ex ia | 480V/60Hz, 16kW |
| Certifications | CE, ISO 9001 | ATEX Zone 21/22 | FDA 21 CFR 210/211 |
Performance Validation:
| Powder Type | Bulk Density | Accuracy | Dust Emission |
|---|---|---|---|
| Talcum Powder | 0.8g/cm3 | ±0.08% | <0.1mg/m3 |
| Flour | 0.6g/cm3 | ±0.12% | <0.2mg/m3 |
| Pharma API | 0.4g/cm3 | ±0.07% | <0.05mg/m3 |
| Layer | Technology | Certification |
|---|---|---|
| Primary Seal | Inflatable Silicone Collar | EHEDG Test Method |
| Secondary Barrier | -0.5bar Vacuum Hood | ISO 14644-1 Class 7 |
| Tertiary Capture | HEPA H14 + Carbon Filtration | NIOSH 42 CFR Part 84 |
1. Pallet Infeed Conveyor → 2. Auto-Bag Placement → 3. Collar Inflation & Seal → 4. Bottom-Up Filling (±0.1%) → 5. Dust Hood Retract → 6. Bag Sealing (Heat/Stitch) → 7. Automated Palletizing → 8. Outfeed Conveyor
Cycle Time: 144 seconds/bag (1,000kg)
Hygiene & Precision
? Zero-Contamination Design: | **Component** | **Feature**| |----------------------|--------------------------------| | Bottom-Fill | No Powder Free-Fall | | Contact Surfaces | 30° Slopes + Sanitary Finish | | Quick-Change | Tool-Free Disassembly| ? Dust-Free Guarantee: 1. Negative Pressure Hood 2. HEPA H14 Filtration 3. Pneumatic Seal Inflation ? Industrial Durability: - Hardox 450 Auger (400 HB) - IP65 Washdown Protection - 100,000-Hour MTBF
? ATEX 2014/34/EU Zone 21 ? FDA 21 CFR 211 (cGMP) ? ISO 15378 Primary Packaging
"After implementing UP-5200X:
Output: 15 → 25 Bags/Hr (+67%)
Dust Emissions: ↓99.98%
Product Loss: 1.8% → 0.05%
ROI Period: 8 months"
Measuring range | 200 kg to 2000 kg |
Applicable materials | With good liquidity powder, granular material |
Applicable packing bag | PP woven bag |
Packing speed | 20 ~ 30 bag /h |
Packaging accuracy | 0.2% |
Feed type | Auger(screw) feed; Gravity feed |
Options | Conveyor |
You can also add the conveyor device
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
Email: [email protected]
https://glzon.en.alibaba.com/
cel: +86 18016442021
