Semi Automatic 1000L IBC Motor Oil Weighing Filling Machine
Semi-auto IBC filler for 1000L motor oil. ±0.1% weighing accuracy, heated flow path & anti-static design. 12 fills/hour. API/ISO compliant.
- Brand： glzon
- Model： GZM_1000L
Product Essence: Precision Engineered for Engine Oils
Shanghai Guangzhi Automation’s Semi-Automatic IBC Filler delivers ±0.1% gravimetric accuracy for filling 1000L IBC totes with ISO VG 32-680 engine oils. Combining heated viscosity control (40-60°C), servo-driven piston filling, and anti-static safety systems, it achieves 12 fills/hour while eliminating air entrainment and ensuring API/SAE compliance.
Core Technology Innovations
1. Intelligent Viscosity Management
| System | Technical Advantage |
|---|---|
| Heated Flow Path | Jacketed pipes & hopper (40-60°C ±1°C) |
| Servo Piston Filling | Adjusts speed for 50-50,000 cP |
| Vacuum Degassing | Reduces air entrainment by 95% |
| Density Compensation | Auto-adjusts for temperature (±0.5 kg/m3) |
2. Precision Weighing Performance
Multi-Cell Load System:
4× OIML R60 Class 0.5 load cells (±0.05%)
Auto-tare for IBC weight variations (±2kg)
Drip-Free Shutoff:
Double-seal needle valve
Residual oil ≤5ml
3. Industrial Reliability
Anti-Static Design:
Conductive hoses (<10? Ω)
Auto-grounding verification (<10Ω)
Heavy-Duty Construction:
Hardox 450 wear plates
IP65-rated electronics
Technical Specifications
| Parameter | Standard Model | High-Viscosity Model |
|---|---|---|
| Filling Range | 500-1000L (±0.1%) | 500-1000L (±0.15%) |
| Oil Viscosity | ISO VG 32-460 | ISO VG 150-680 |
| Throughput | 12 fills/hour | 10 fills/hour |
| Heating Power | 6kW (40-60°C) | 8kW (50-80°C) |
| Power Supply | 380V/50Hz, 5.5kW | 380V/50Hz, 7.2kW |
| Air Consumption | 90 L/min @ 0.6MPa | 100 L/min @ 0.6MPa |
| Accuracy | ±0.1% of setpoint | ±0.15% of setpoint |
| Footprint (L×W×H) | 3200×2000×2800mm | 3200×2000×2800mm |
Oil-Specific Engineering
| Challenge | Guangzhi Solution |
|---|---|
| Foaming | Low-pressure filling + vacuum degassing |
| Cold Weather Pouring | Heated nozzles (60°C) |
| Additive Separation | In-line static mixer |
| Static Ignition Risk | Conductive filters + grounding alarms |
Smart Control System
10" HMI with Oil Formulation Library
Real-Time Monitoring:
Viscosity-temperature curve
Density compensation tracking
Fill accuracy analytics
Predictive Alerts:
Piston seal wear
Heater efficiency degradation
Safety & Compliance
Overfill Protection:
Dual redundant load cell cutoff
Emergency stop foot pedal
Data Logging:
Batch records (API 682 compliant)
Calibration history
Operational Impact
German Lubricant Blender Case:
Reduced giveaway from 0.8% to 0.1%
Eliminated 100% foam-related underfills
ROI in 10 months via reduced rework
Global Compliance & Upgrades
Certifications:
OIML R60 Class 0.5
API Standard 682 (Seals)
CE Machinery Directive
ISO 9001:2015
Critical Options:
| Module | Function |
|---|---|
| Inline Viscometer | Real-time viscosity (±2 cP) |
| Nitrogen Blanketing | O? <0.1% for synthetic oils |
| Robotic Tote Handling | Auto-positioning for ergonomics |
| AR Maintenance Guide | HoloLens-assisted seal replacement |
Support & Service
24/7 Lubricant Sector Support:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Heated nozzles
Load cells
Piston seals
Oil Adhesion Optimization:
Surface tension testing
Drip prevention protocols
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021