GZM SCF-1000T semi-auto IBC filler handles 1000L chemical resins/pastes (500,000 cP) at 12 totes/hour with ±0.5% accuracy. Features ATEX safety, vapor recovery, and hydraulic pumping. Reduces waste to 0.3% and operator exposure to <1 ppm VOC. Ideal for epoxy, solvents, and greases. Includes auto grounding and CIP capability.
Heavy-Precision Transfer for 1000L Intermediate Bulk Containers (IBCs)
The GZM ChemiFill SCF-1000T delivers ±0.5% accuracy in filling resins, solvents, adhesives, and pastes (up to 500,000 cP) into 1000L IBC totes. Combining industrial-grade components with operator-assisted controls, this system handles viscous and hazardous materials at 8-12 totes/hour while ensuring ATEX compliance and zero cross-contamination.
| Parameter | Specification |
|---|---|
| Capacity | 500–1,200L (adjustable in 0.5L increments) |
| Accuracy | ±0.5% (mass flow) / ±1% (high-viscosity) |
| Viscosity Range | 100–500,000 cP (heated option available) |
| Flow Rate | 150–300 L/min |
| Tote Types | UN-certified IBCs (caged or foldable) |
| Material Contact | 316L SS / Hastelloy C22 / PTFE-lined |
| Power | 380V/50Hz, 11 kW |
| Safety Certifications | ATEX II 2G Ex db IIC T6, IECEx, OSHA 1910.106 |
| Challenge | SCF-1000T Solution |
|---|---|
| High-Viscosity Transfer | Hydraulic piston pump (200 bar) + pre-heating jacket |
| Resin Crystallization | Steam-traced lines + insulated hoses |
| Grounding Safety | Auto impedance check (<10 Ω) + dual sensors |
| Residual Material | Pneumatic piston scraper (99.9% evacuation) |
| Metric | SCF-1000T | Manual Operation | Savings |
|---|---|---|---|
| Throughput | 12 totes/hour | 2 totes/hour | 6× faster |
| Material Waste | 0.3% | 4–8% | 96% reduction |
| Operator Exposure | <1 ppm VOC | 50–200 ppm | 99% safer |
| Spill Containment | 100% capture | Frequent spills | Zero EPA incidents |
Chemicals: Epoxy resins, polyurethanes, silicone polymers
Pastes: Sealants, lubricating greases (NLGI Grade 0-3)
Solvents: Acetone, toluene, MEK (with vapor recovery)
Food/Pharma: Glycerin, syrups, pharmaceutical intermediates (GMP option)
Pumping System: Progressive cavity pump (200 bar)
Weighing Platform: 2,500 kg capacity (±0.1% FS)
Vapor Hood: Carbon adsorption + LEL monitoring
Control Panel: 10" IP66 HMI with recipe storage (100+)
Quick-Change Couplings: Sanitary Tri-Clamp or DIN 11851
? Explosion Safety: ATEX gas/dust group IIC T6 certification
? Zero Dead Legs: CIP/SIP-ready for FDA batches
? Viscosity Mastery: Handles thixotropic pastes (500,000 cP)
? Rugged Mobility: Forklift slots + heavy-duty casters (3-ton capacity)
Nitrogen Purging Kit: O? < 0.1% for reactive resins
Ex-Proof Label Printer: GHS/CLP hazard labeling
High-Temp Kit: 200°C for molten sulfur/pitch
IoT Module: Cloud-based batch reporting (CFR 21 Part 11)
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
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