GZM CSC-5000 counts and seals tablets, capsules, or small parts at 300 packs/minute with 99.99% accuracy. Features AI vision, hermetic sealing, and CFR 21 compliance. Reduces counting errors to 1:100,000 and seal failures to <0.1%. Ideal for pharma blister packs and FMCG sachets. Includes leak testing and tamper-evidence.
Precision Counting & Hermetic Sealing for Tablets, Capsules, and Small Parts
The GZM CSC-5000 integrates high-speed optical counting (±99.99% accuracy) and tamper-proof sealing into one compact system. Designed for blister packs, vials, and pouches, it processes 120-300 units/minute with ISO 15378 compliance, eliminating counting errors and ensuring 100% seal integrity for sensitive products.
| Parameter | Specification |
|---|---|
| Counting Range | Tablets: 0.5–25mm; Capsules: #5–000 |
| Counting Accuracy | ±99.99% (pharma-grade) / ±99.95% (general) |
| Sealing Types | Blister (aluminum/ALU-ALU), pouches (heat/cold seal), vials (induction) |
| Throughput | 120–300 packs/minute |
| Seal Strength | 1.5–8 N/15mm (adjustable) |
| Power | 220V/60Hz, 3.8 kW |
| Material Compatibility | PVC/PVDC, PET/ALU, laminated films |
| Footprint | 1.8 × 1.2 m |
| Component | Innovation | Benefit |
|---|---|---|
| Optical Counter | AI-vision + multi-spectral sensors | Detects chips/cracks (≥0.1mm defects) |
| Sealing System | PID-controlled heat + pressure profiling | Prevents under/over-sealing (≤0.5% failure) |
| Reject Mechanism | Pneumatic diverter + data logging | Isolates defects with 99.98% reliability |
| HMI | 10" touchscreen with CFR 21 Part 11 compliance | Audit-ready batch reports |
| Metric | CSC-5000 | Manual Operation | Improvement |
|---|---|---|---|
| Speed | 300 packs/min | 20 packs/min | 15× faster |
| Counting Errors | 1 in 100,000 | 1 in 500 | 99.8% reduction |
| Seal Failure | <0.1% | 2–5% | 98% reduction |
| Labor | 1 operator | 5 workers | 80% cost saving |
Pharma: Tablets, capsules, lozenges (GMP/WHO compliance)
Electronics: SMD components, microchips, connectors
FMCG: Coffee pods, condiment sachets, tea bags
Hardware: Screws, bolts, washers (bulk-to-pack)
Cross-Contamination Prevention:
Quick-change sealing heads (3-min swap)
Self-sanitizing UV chamber option
Material Savings:
Film usage optimization (AI nesting algorithms)
Reject recovery system for recyclables
Regulatory Ready:
Validatable per ASTM F1140/F2054
Data encryption for serialization (GS1 standards)
? Zero Recalls: 100% leak detection (sensitivity: 5μm defects)
? Flexible Formatting: Handles strips, blisters, pouches (10–200mm)
? Energy Efficient: 30% lower power vs. modular systems
? Plug-and-Play: 4-hour installation with auto-calibration
Nitrogen Flushing: O? < 0.5% for oxidation-sensitive products
Vision Inspection: OCR for batch codes, Braille verification
Robotic Case Packing: Integrated Delta robot
Ex-Proof Kit: ATEX Zone 22 for solvent-based printing
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
