±0.5% volumetric filling for 1ml-20L containers. Servo piston/peristaltic options, CIP/SIP & material traceability. FDA/ISO 13485 compliant.
Shanghai Guangzhi Automation’s Precision Volumetric Filler delivers ±0.5% dosing accuracy across 1ml to 20L containers – from vaccine vials to cosmetic jars. Featuring sanitary servo-piston/peristaltic pumps, real-time viscosity compensation, and GMP-compliant cleanability (Ra≤0.4μm), it achieves ISO Class 5 cleanroom compatibility while eliminating cross-contamination risks in pharma, cosmetics, and food sectors.
1. Intelligent Volume Control
| Filling Technology | Accuracy | Application |
|---|---|---|
| Servo Piston | ±0.5% (1-5000ml) | Ointments/Suspensions (1-500,000 cP) |
| Peristaltic Pump | ±0.5% (0.1-100ml) | Shear-sensitive biologics |
| Time-Pressure | ±0.8% (10-500ml) | Low-viscosity liquids (1-100 cP) |
2. Industry-Tailored Hygiene
Material Options:
Pharma: 316L electropolished (Ra≤0.4μm) + SIP
Cosmetics: Gold-plated contacts for pigment integrity
Food: USDA UHMW-PE + anti-microbial coating
Zero Dead Leg Design:
Self-draining angles >3° (ASME BPE-2019)
Tri-clamp connections
3. Smart Fluid Management
Auto Viscosity Sensing:
Adjusts fill speed (0.1-1.0 m/s)
Prevents splashing/foaming
Loss-Free Transfer:
Residual fluid ≤0.05ml per cycle
Anti-drip ceramic nozzles
| Parameter | Pharma Model | Cosmetic Model |
|---|---|---|
| Filling Range | 0.1ml-5L (±0.5%) | 5ml-20L (±0.5%) |
| Throughput | 300 vials/min (2ml) | 60 jars/min (500ml) |
| Viscosity Range | 1-500,000 cP | 1-100,000 cP |
| Material Contact | 316L EP + PTFE | 316L + Gold plating |
| Cleanability | SIP @ 121°C/30 min | CIP @ 80°C/20 min |
| Power | 110-240VAC, 1.2kW | 220V/50Hz, 2.2kW |
| Accuracy | ±0.5% (gravimetric verified) | Same |
| Footprint (L×W×H) | 1500×900×1800mm | 1800×1100×2000mm |
Pharmaceuticals
Aseptic Barrier: ISO Class 5 isolator option
Data Integrity: 21 CFR Part 11 audit trail
Cosmetics
Pigment Protection: Light-blocking filling chamber
Anti-Oxidation: Nitrogen blanket (O?<0.1%)
Food & Beverage
Allergen Control: Auto-purge sequencing
USDA Seal: No animal-derived components
10" GMP HMI with Recipe Cloud
Formula Management:
500+ presets (e.g., serums, suspensions, syrups)
Auto-adjusts for density/temperature
Real-Time OEE Dashboard:
Fill accuracy heatmap
Downtime root cause analysis
Material consumption tracking
Blockchain Traceability:
Raw material batch to fill volume
Industry 4.0 Integration
OPC UA/MQTT to MES/SCADA
Predictive maintenance alerts:
Seal wear index
Pump performance drift
Remote validation protocols
Swiss Pharma + French Cosmetic Dual Case:
Vaccine Vial Filling: Achieved ±0.3% accuracy (vs. USP <698> requirement)
Luxury Serum Filling: Reduced product loss by €180K/year
ROI in 7 months
Certifications:
FDA 21 CFR 210/211
EU GMP Annex 1
ISO 13485:2016
NSF/ANSI 49 (Class II biosafety)
Advanced Modules:
| Module | Function |
|---|---|
| In-line Checkweigher | ±0.1g real-time feedback |
| Vision Inspection | Fill level/particulate detection (5μm) |
| Nitrogen Sparging | Dissolved O? <0.05ppm |
| AR Calibration | HoloLens-guided volume verification |
24/7 Global Life Science Support:
Remote diagnostics via validated VPN
Critical Spares Dispatch ≤48h:
Peristaltic tubing
Piston seals
HEPA filters (ISO 14644)
Validation Packages:
IQ/OQ/PQ documentation
3D particle mapping reports
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
