Plain Sew Heavy Duty Bag Closing System

Product Core: Unyielding Closure for Extreme Loads

Shanghai Guangzhi Automation’s Plain Sew Heavy Duty Bag Closing System delivers military-grade stitching for 50-100kg abrasive material sacks (cement, ores, fertilizers). Engineered with triple-thread interlock technology and Hardox 500 armor, it withstands 24/7 mining/cement plant operations while achieving 120 bags/hour – 40% faster than industry standards.

Rugged Engineering Innovations

1. Triple-Thread Lock Defense

• Kevlar-Reinforced Thread: 55 lb tensile strength (ASTM D885)

• NeedleFortress? System: Tungsten-carbide needles (200K+ stitch lifespan)

• Anti-Whip Stitch Control: Prevents loose seams under high conveyor speeds

2. Industrial Battlefield Readiness

• Hardox 500 Frame: 3x impact resistance vs standard steel

• IP68 Sealed Drives: Submersible-grade protection against dust/water

• Vibration Dampeners: Stabilizes stitching in high-shock environments

3. ATEX Zone 22 Combat Kit

• Explosion-proof servo motors (Ex IIB T4)

• Nitrogen purge ports for combustible dust clouds

• Grounded static-dissipation system (<10? Ω)

Technical Dominance

Stitch Speed: 1,200 stitches/min
Max Material Thickness: 15mm (e.g., double-layer PP + liner)
Thread Compatibility: #5 to #10 polyester/aramid
Conveyor Height: 700-1400mm hydraulic adjustment
Power: 380V/50Hz, 4kW (24VDC ATEX option)
Dust Resilience: Operates in 50mg/m3 silica environments

Sector-Specific Warfare

Cement Plants

• Diamond-Coated Throat Plate: Resists cement abrasion

• Automatic Lime Flush: Clears particulate buildup every 50 bags

Mining Operations

• Shock-Absorbing Mounts: For uneven terrain transport

• Remote Diagnostics: Satellite-linked performance monitoring

Chemical Sectors

• Hastelloy C-276 Components: HCl/H?SO? resistance

• Vapor Extraction Hood: Captures toxic particulates

Case Study: Chilean Copper Mine

Challenge:

• 50kg ore sacks rupturing on conveyor belts

• Needle breakage every 2 hours
  Solution:

• Plain Sew System with diamond throat plate + Kevlar thread
  Results:
  ? Zero seam failures in 1M+ sacks
  ? 7-day needle lifespan
  ? ROI in 5 months

Global Compliance Arsenal

Certifications:

• CE EN 60204-1 (Safety)

• ATEX 2014/34/EU Zone 22

• MSHA 30 CFR Part 18 (Mining)

Strategic Upgrades:

• Laser Seam Tracker: Auto-corrects stitching drift

• RFID Tag Sewing: Embeds traceability into seams

• Autonomous Mobile Unit: Self-driving for pit operations

Worldwide Support:

• 24/7 battlefield hotline

• Rapid Response Kits:

• Armored needle packs

• Hardox wear plates

• Dust-proof servo drives
  Global delivery ≤48h via DHL Industrial

APPLICABLE BARREL TYPE

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Company Certificate

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

This is a partial 

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.

Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.

Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.

Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.

Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: [email protected]

https://glzon.en.alibaba.com/

cel: +0086 18016442021