PUTTIES FILLING LINE
Automated putty filling line for cartridges/tubs. Handles 50-300,000 cP pastes with ±0.5% accuracy. Anti-settling, CIP ready & ATEX option. 120 units/min.
- Brand： glzon
- Model： GZM
Product Essence: Precision Engineered for Demanding Pastes
Shanghai Guangzhi’s Putty Filling Line masters high-viscosity compounds (50-300,000 cP) like silicone sealants, epoxy putties, and acrylic caulks. Featuring helical anti-settling agitators, servo-piston dosing (±0.5%), and drip-free nozzle retraction, it achieves 120 cartridges/minute while eliminating air pockets, separation, and giveaway in construction, automotive, and industrial applications.
Core Technology Innovations
1. Viscosity-Adaptive Filling
| System | Technology | Performance |
|---|---|---|
| Helical Ribbon Agitator | Wall-scraping (10-30 RPM) | Shear rate <500 s?1 |
| Vacuum Degassing | Removes 95% entrapped air | Prevents curing defects |
| Servo Piston Dosing | Speed-adjusted for rheology | ±0.5% accuracy (1-300k cP) |
| Pulsed Nozzle Cleaning | Air knife + Teflon scraper | Residual paste ≤0.5g |
2. Zero-Settling Architecture
圖片代碼graph LR A[Continuous Mixing] --> B[Bottom-Up Filling]B --> C[Post-Fill Vibration]C --> D[100% Homogeneity]Continuous MixingBottom-Up FillingPost-Fill Vibration100% Homogeneity
Anti-Stratification Design:
Recirculation loop during pauses
Real-time density monitoring (±1%)
3. Rapid Format Flexibility
| Container | Adjustment Time | Capacity Range |
|---|---|---|
| Cartridges (300ml) | <30s | 100-500ml |
| Tubs (5kg) | <45s | 1-10kg |
| Sausage Packs | <60s | 500g-3kg |
Technical Specifications
| Model | Standard Line | ATEX Line | Food-Grade Line |
|---|---|---|---|
| Throughput | 120 units/min | 100 units/min | 110 units/min |
| Viscosity Range | 50-300,000 cP | 50-200,000 cP | 50-150,000 cP |
| Accuracy | ±0.5% | ±0.7% | ±0.4% |
| Filling Range | 100ml-10kg | 100ml-5kg | 100ml-5kg |
| Material Contact | 304 SS + PTFE | 316L + Kalrez? | 316L + FDA UHMW-PE |
| Power | 380V/50Hz, 15kW | 24VDC Ex ia | 380V/50Hz, 14kW |
| Air Consumption | 200 L/min @ 0.6MPa | 180 L/min @ 0.6MPa | 190 L/min @ 0.6MPa |
| Cleanability | Solvent CIP | ATEX CIP | Hot water CIP |
| Footprint (L×W×H) | 12×3×2.5m | 13×3×2.7m | 12×3×2.5m |
Putty-Specific Engineering
| Product Type | Guangzhi Solution |
|---|---|
| Silicone Sealants | Anti-skinning nitrogen blanket |
| Epoxy Putties | Dual-component static mixer inline |
| Acrylic Caulks | Low-shear filling (avoid stringing) |
| Polyurethane Foams | Pre-fill gas injection |
Smart Control Ecosystem
15" HMI with Paste Formulation Cloud
圖片代碼flowchart LR A[Viscosity Monitoring] --> B[Fill Speed Optimization]B --> C[Real-Time Yield Analytics]C --> D[Blockchain Batch Tracking]Viscosity MonitoringFill Speed OptimizationReal-Time Yield AnalyticsBlockchain Batch Tracking
Key Features:
Self-Learning Recipes:
100+ preset profiles (silicone/epoxy/polyurethane)
Auto-adjusts for temperature/rheology changes
Predictive Maintenance:
Piston seal wear index
Gearbox torque anomalies
OEE Dashboard:
Material consumption per 1000 units
Reject cause Pareto analysis
Line Configuration Options
Modular Design (Plug-and-Play)
Pre-Mixing Module:
Dual-shaft planetary mixer (300L capacity)
Degassing Station:
-0.95bar vacuum chamber
Filling Module:
Type Containers Rotary Piston Filler Cartridges/tubes (100-500ml) Auger Filler Tubs/buckets (1-20kg) Sausage Packer Foil bags (500g-3kg) Capping/Sealing:
Screw capping (5-50 N·m)
Heat sealing (200-300°C)
Operational Impact
Global Sealant Manufacturer:
Reduced silicone giveaway from 2.1% to 0.2%
Eliminated $380k/year in rework costs
ROI in 8 months via waste reduction
Certifications & Upgrades
Global Compliance:
CE EN 415-6
ATEX 2014/34/EU (Zone 22)
FDA 21 CFR 177.2600
ISO 9001:2015
Advanced Modules:
| Module | Function |
|---|---|
| Inline Rheometer | Real-time viscosity (±100 cP) |
| Robotic Palletizing | Auto-stacking (15 layers/min) |
| AR Quality Audit | HoloLens-assisted defect inspection |
| Carbon Footprint Tracker | kg CO? per tonne analytics |
Support & Service
24/7 Global Paste Sector Support:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Helical agitators
Piston cylinders
Degassing membranes
Process Optimization:
Adhesion testing
Bubble elimination protocols
Where Viscosity Meets Uncompromised Precision
Shanghai Guangzhi: Engineering reliable filling solutions for the world’s toughest pastes – from construction sites to automotive assembly lines.