Mobile palletizing machine
Autonomous mobile palletizer: 1500kg payload, 120 cases/min. SLAM navigation, auto-battery swap & plug-and-play integration. CE/ANSI compliant for flexible factories.
- Brand： glzon
- Model： GZM
Product Essence: Palletizing Freedom Beyond Fixed Lines
Shanghai Guangzhi Mobile Palletizer revolutionizes production flexibility – delivering 120 cases/minute with ±1mm placement accuracy while autonomously navigating between lines via LiDAR SLAM + UWB positioning. Engineered for 1500kg payloads, multi-SKU pallet patterns, and 24/7 operation, it eliminates fixed conveyor costs and increases floor space utilization by 40% in batch manufacturing and warehouse operations.
Core Technology Innovations
1. Autonomous Mobility & Stacking
| System | Technology | Performance |
|---|---|---|
| Omni-Directional Drive | Mecanum wheels + servo steering | 360° movement (1.5m/s) |
| Dynamic Path Planning | AI Dijkstra algorithm | Collision-free rerouting in 0.3s |
| Vision-Guided Palletizing | 3D ToF cameras + AI pattern recognition | ±1mm case placement |
| Auto-Battery Swap | Contactless charging in 90s | 30 min runtime → 5 min charge |
2. Heavy-Duty Precision Handling
Key Features:
Adaptive EOAT:
Case Type Gripper Solution Cardboard boxes Variable suction cups (20-80kPa) Totes/bins Mechanical clamp (50-500N force) Irregular items Conformal gripper with AI shape recognition Stability Control:
Center of gravity monitoring
Auto-counterbalance for top-heavy loads
3. Plug-and-Play Integration
Universal Interfaces:
Protocol Function OPC UA Real-time data to MES/WMS VDA 5050 AGV fleet coordination Modbus TCP PLC handshake with production lines Safety Ecosystem:
360° LiDAR safety field (ISO 13849 PLd)
Emergency stop with <0.2s halt distance
Technical Specifications
| Parameter | Standard Model | Food-Grade Model | ATEX Model |
|---|---|---|---|
| Payload Capacity | 1500kg | 1200kg | 1000kg |
| Max Speed | 1.5 m/s | 1.2 m/s | 1.0 m/s |
| Palletizing Rate | 120 cases/min | 100 cases/min | 80 cases/min |
| Case Size Range | 200-800mm (L/W/H) | Same | Same |
| Positioning Accuracy | ±1mm | ±1mm | ±2mm |
| Battery System | 48V/200Ah LiFePO? | Same | Ex ia certified |
| Autonomy | 8h continuous | 7h continuous | 6h continuous |
| Charge Time | 5 min (swap) | 5 min (swap) | 7 min (swap) |
| IP Rating | IP54 | IP65 | IP54 (Zone 22) |
| Navigation | LiDAR + UWB + IMU | Same + vision markers | Same |
| Footprint (L×W×H) | 1800×1200×2500mm | 1800×1200×2500mm | 2000×1300×2600mm |
Industry-Specific Solutions
Food & Beverage
IP65 washdown rating
USDA-compliant grippers
Allergen zone avoidance
Chemicals
ATEX Zone 22 certification
Static-dissipative tires (<10? Ω)
VOC sensors for leak detection
E-commerce Fulfillment
Mixed SKU AI palletizing
Auto-label positioning
Parcel dimensioning
Pharmaceuticals
GMP cleanroom compatibility
HEPA-filtered airflow
21 CFR Part 11 audit trail
Smart Control Ecosystem
Cloud-Based Fleet Manager
Key Modules:
Dynamic Re-Palletizing:
Auto-adjusts for missing cases
Optimizes stability during transit
Energy Intelligence:
kWh/km analytics
Regenerative braking recovery
Digital Twin:
Virtual factory mapping
Operational Impact
Global Automotive Supplier Case:
Challenge: Fixed palletizers caused 30% floor space waste
Solution: 6 mobile palletizers serving 4 production lines
Results:
? 40% floor space freed
? 25% energy reduction vs conveyor systems
? ROI in 14 months
Certifications & Upgrades
Global Compliance:
CE EN 1525:2020
ANSI/ITSDF B56.5-2019
ISO 13849 PLd
UL 3100
Advanced Modules:
| Module | Function |
|---|---|
| Conveyor Docking | Auto-connect to line conveyors |
| 3D Case Inspection | Damage detection (≥5mm dents) |
| AR Remote Assist | HoloLens-guided troubleshooting |
| Carbon Tracker | kg CO?/km emission analytics |
Support & Service
24/7 Mobility Experts:
Remote diagnostics via 5G
Critical Spares Dispatch ≤48h:
Mecanum wheel assemblies
Vision cameras
Battery packs
Performance Optimization:
Path efficiency audits
Pallet pattern engineering
Palletizing Unleashed. Production Unchained.
Shanghai Guangzhi: Engineering agile automation that moves with your needs – stacking efficiency without fixed boundaries.