Mixer
High-shear mixer for 0.1-500k cP fluids. 99.9% homogeneity, vacuum deaeration & AI rheology control. CIP/SIP ready. CE/ATEX/FDA compliant.
- Brand： glzon
- Model： GZM
Product Essence: Precision Engineered for Molecular Perfection
Shanghai Guangzhi Mixing Systems achieve 99.9% homogeneity in 0.1-500,000 cP fluids – from nano-emulsions to abrasive pastes. Featuring tri-axial shear technology, -0.95bar vacuum deaeration, and AI viscosity adaptation, they deliver ±1% batch consistency while reducing mixing time by 50% in pharmaceuticals, battery slurries, and specialty chemicals.
Core Technology Innovations
1. Intelligent Shear Architecture
| Component | Technology | Performance |
|---|---|---|
| Triple-Shaft Design | Radial+axial+tangential shear | Shear rate >50,000 s?1 |
| Adaptive Impeller | Auto-adjusting blade angle | Viscosity range 0.1-500k cP |
| Vacuum Deaeration | -0.95bar foam collapse | O? <50ppm (oxidation control) |
| AI Rheology Control | Real-time viscosity feedback | ±2% torque stability |
2. Zero-Dead-Zone Engineering
Critical Features:
Scraper Clearance: ≤0.5mm (prevents buildup)
Surface Finish:
Industry Surface Standard Pharmaceuticals Ra≤0.4μm (316L EP) Food EHEDG-certified (Rmax≤0.8μm) Chemicals PFA-lined (corrosion-proof)
3. Smart Process Optimization
Self-Learning Algorithms:
Parameter AI Action Viscosity spike Auto-reduce RPM Temp > threshold Activate jacketed cooling Particle agglomeration Increase ultrasonic energy Energy Recovery:
Regenerative braking (30% power saving)
Technical Specifications
| Model | Lab Mixer | Production Mixer | ATEX Mixer |
|---|---|---|---|
| Capacity | 0.5-50L | 100-10,000L | 50-5,000L |
| Power Density | 5-50 kW/m3 | 1-10 kW/m3 | 2-15 kW/m3 |
| Vacuum Level | ≤-0.99 bar | ≤-0.95 bar | ≤-0.92 bar |
| Homogeneity | >99.95% | >99.9% | >99.8% |
| Temp Control | ±0.1°C | ±0.5°C | ±1.0°C |
| Material Contact | 316L + ZrO? | 316L + WC-Co | Hastelloy C22 |
| Power | 380V/5.5kW | 380V/15-250kW | 24VDC Ex ia |
| Mixing Time Reduction | 40-70% | 30-60% | 20-50% |
| Footprint (L×W×H) | 1200×800×1800mm | Custom | Custom |
Industry-Specific Solutions
Pharmaceuticals
CIP/SIP @ 121°C (EU GMP Annex 1)
Single-use liner option
21 CFR Part 11 data logging
Lithium Battery Slurries
Anti-sedimentation pulsed mixing
In-line resistivity monitoring
Food Emulsions
USDA 3-A sanitary design
Allergen purge protocol
CNT Composites
Static dissipation (<10? Ω)
Low-shear nanotube preservation
Smart Control Ecosystem
10" HMI with PAT Integration
Key Modules:
Digital Twin:
Virtual process simulation
Predictive quality analytics
OEE Dashboard:
Energy per batch (kWh/kg)
Material utilization rate
Remote Diagnostics:
Bearing health monitoring
Seal wear prediction
Operational Impact
Global Battery Manufacturer:
Reduced graphite agglomerates from 5% to 0.2%
Increased slurry stability from 8h to 72h
ROI in 11 months via reduced solvent use
Certifications & Upgrades
Global Compliance:
ATEX 2014/34/EU (Zone 1/21)
FDA 21 CFR 210/211
EHEDG Module E
ISO 19458 (Cleanliness)
Advanced Modules:
| Module | Function |
|---|---|
| Inline Particle Analyzer | Real-time D50/D90 tracking |
| Robotic Sample Handler | Auto QC sampling every 5 min |
| AR Process Visualization | HoloLens shear mapping |
| Carbon Footprint Optimizer | kWh/kg mixing analytics |
Support & Service
24/7 Mixing Experts:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Rotor-stator assemblies
Seal kits
Impellers
Process Optimization:
Viscosity reduction studies
Energy consumption audits
Engineering Molecular Homogeneity
Shanghai Guangzhi: Where precision mixing meets industrial scalability – from nanotech suspensions to megaton formulations. ??