IBC filling station
The solution to meet your demands: "plug and fill". The pre-configured IBC filling station for the automatic filling of containers and drums standing on pallets. With the pre-configured pivo
- Brand： glzon
- Model： GZM
Product Introduction: GZM BulkMaster IFS-1000T
Heavy-Duty Precision Filling for 1000L IBC Totes
The GZM IFS-1000T delivers ±0.2% accuracy in filling solvents, oils, and viscous pastes (up to 500,000 cP) into 1000L IBC totes. Featuring ATEX/ISO compliance, integrated vapor recovery, and AI-driven flow control, this semi-automatic station processes 12-18 totes/hour while eliminating spills and operator exposure risks.
Technical Specifications
| Parameter | Specification |
|---|---|
| Capacity | 500–1,500L (adjustable in 0.1L increments) |
| Accuracy | ±0.2% (Coriolis meter) / ±0.5% (mass flow) |
| Flow Rate | 50–300 L/min (servo-controlled) |
| Viscosity Range | 1–500,000 cP (heated lines optional) |
| Tote Types | UN-certified caged/foldable IBCs |
| Material Contact | 316L SS / Hastelloy C276 / PTFE-lined |
| Power | 380V/50Hz, 8.5 kW |
| Vapor Recovery | >99% efficiency (carbon adsorption) |
Core Technology
| System | Innovation | Benefit |
|---|---|---|
| Smart Grounding | Auto-impedance check (<10 Ω) + dual sensors | Prevents static ignition |
| VaporLock? Hood | Nitrogen inerting + LEL monitoring | ATEX Zone 1 compliance |
| Abrasion Defense | Tungsten carbide pump (200 bar pressure) | Handles slurries/abrasives |
| AI Flow Optimization | Real-time viscosity compensation | ±0.5% accuracy in density shifts |
Performance vs. Manual Filling
| Metric | IFS-1000T | Manual Process | Savings |
|---|---|---|---|
| Throughput | 18 totes/hour | 3 totes/hour | 6× faster |
| Material Waste | 0.15% | 3–8% | 98% reduction |
| VOC Exposure | <1 ppm | 50–500 ppm | OSHA compliance |
| Spill Events | Zero | 2–5/month | 100% elimination |
Target Industries
Chemicals: Solvents, acids, polymer resins
Food & Pharma: Edible oils, syrups, glycerin (GMP option)
Lubricants: Gear oils, greases, machining fluids
Paints: Resins, additives, thinners
Industrial-Grade Components
Progressive Cavity Pump: 200-bar pressure for high-viscosity transfer
Overfill Prevention: Redundant sensors (weight + ultrasonic)
Control Panel: 10" IP66 HMI with recipe storage (100+)
Safety Interlocks: Emergency stop, gas detection, purge failure alarm
Why Choose IFS-1000T?
? Explosion Safety: ATEX II 2G Ex db IIC T6 / IECEx certified
? Zero Contamination: Quick-change fluid paths (3-min swap)
? Future-Ready: IoT-enabled for predictive maintenance
? Global Compliance: CE, PED 2014/68/EU, ASME BPE
Options & Upgrades
Nitrogen Blanketing: O? < 0.1% for pyrophoric liquids
High-Temp Kit: 200°C capability for molten materials
EX-Proof Label Printer: GHS/CLP-compliant labeling
Automated Tote Handling: Robotic arm integration
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021