Fully automatic capping
Shanghai Guangzhi’s automatic capper handles 1000+ caps/min with ±1% torque control. AI cap inspection, 10s changeover & ATEX/FDA options. CE/UL certified.
- Brand： glzon
- Model： GZM
Product Essence: Precision-Sealed Integrity
Shanghai Guangzhi Automation’s Fully Automatic Capping System delivers ±1% torque accuracy at 1,200 caps/minute – mastering snap caps, screw caps, ROPP seals, and press-on lids from 10-150mm. Featuring AI vision-guided alignment, self-adaptive torque compensation, and GMP-compliant construction, it achieves zero cross-threading while reducing giveaway by 30% in pharmaceutical, food, and chemical packaging lines.
Core Technology Innovations
1. Intelligent Torque Management
| Technology | Performance |
|---|---|
| Servo-Driven Spindles | Closed-loop control (±0.5 N·m) |
| Real-Time Viscosity Compensation | Auto-adjusts for product rheology |
| Anti-Cross-Thread AI | 99.9% defect prevention |
| Cap Wear Compensation | Auto-calibrates for deformed caps |
2. Vision-Guided Precision
3D Cap Alignment:
Corrects ±5° angular misalignment
±0.2mm positional accuracy
Instant Quality Control:
Defect Type Detection Capability Missing Liners ≥0.1mm gap detection Cap Skewing >0.5° tilt angle Micro-cracks 50μm flaw size Print Defects OCR verification (99.99% accuracy)
3. Industry-Specific Engineering
| Sector | Guangzhi Solution |
|---|---|
| Pharmaceuticals | Isolator option (ISO Class 5) |
| Food & Beverage | IP69K washdown + USDA materials |
| Chemicals | ATEX Zone 1 (Ex d IIC T4) |
| Cosmetics | Anti-scratch ceramic jaws |
Technical Specifications
| Parameter | Standard Model | Aseptic Model |
|---|---|---|
| Speed | 1,200 caps/min | 800 caps/min |
| Cap Size Range | ?10-150mm | ?15-100mm |
| Torque Range | 0.5-50 N·m (±1%) | 0.5-30 N·m (±0.8%) |
| Container Types | Bottles/Vials/Tubes | Vials/Cartridges |
| Power | 400V/50Hz, 5.5kW | 400V/50Hz, 4.2kW |
| Air Consumption | 150 L/min @ 0.6MPa | 100 L/min @ 0.6MPa |
| Changeover Time | <10s (cap size change) | <15s |
| Leak Rate | <0.001 mL/min (ASTM D4991) | <0.0005 mL/min |
| Footprint (L×W×H) | 2500×1200×2200mm | 2800×1200×2400mm |
Smart Control Ecosystem
10" HMI with AI Copilot
Real-Time Analytics:
Torque distribution mapping
Cap defect root cause analysis
OEE performance dashboard
Predictive Maintenance:
Bearing wear forecasting
Belt tension degradation alerts
Blockchain Integration:
Tamper-proof torque records
Batch genealogy tracking
Industry 4.0 Connectivity
OPC UA/Modbus TCP protocols
ERP/MES synchronization (SAP/Rockwell)
Remote firmware updates
Operational Impact
Global Vaccine Manufacturer Case:
Reduced vial capping defects from 0.8% to 0.002%
Achieved ±0.7% torque consistency
ROI in 6 months via reduced product loss
Global Compliance & Upgrades
Certifications:
FDA 21 CFR Part 210/211
CE EN 415-6
ATEX 2014/34/EU (Zone 1)
ISO 9001:2015
Advanced Modules:
| Module | Function |
|---|---|
| In-Line Leak Tester | Vacuum decay test (≤0.001 mL/min) |
| Nitrogen Purging | O? <0.1% for oxidation-sensitive products |
| Robotic Container Handling | Auto-load/unload integration |
| AR Calibration Guide | HoloLens-assisted torque setup |
Support & Service
24/7 Global Capsule Network:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Torque sensors
Sterile jaws
Vision cameras
Lifetime torque calibration
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021