The Robotic Bag Palletizer is typically used for applications stacking between 12-24 bags per minute. It automatically accumulates and indexes filled bags to a pick station where the robot automatical
Intelligent Robotic Palletizing for 10-50kg Bags at 1,600 Bags/Hour
The GZM RAP-2500 automates end-of-line bag stacking with ±0.5mm precision, featuring AI vision-guided 6-axis robots, adaptive grippers, and integrated stretch wrapping. Engineered for cement, feed, and chemical plants, it achieves zero manual intervention while handling diverse bag types (woven PP, paper, laminated) on CHEP/EURO pallets.
| Parameter | Specification |
|---|---|
| Capacity | 1,200–1,600 bags/hour (25kg standard) |
| Bag Dimensions | L: 400–1,000mm; W: 250–600mm; H: 50–300mm |
| Pallet Patterns | 80+ presets (pinwheel, interlock, tiered) |
| Placement Accuracy | ±0.5mm (laser-guided) |
| Max Pallet Height | 2,200mm |
| Robot Payload | 160 kg (vacuum/clamp hybrid system) |
| Power | 480V/60Hz, 9.2 kW |
| Footprint | 4.2 × 3.8 m |
| System | Innovation | Benefit |
|---|---|---|
| 3D Vision | Depth-sensing cameras + AI bag detection | Handles deformed/misaligned bags |
| Smart Gripping | Auto-pressure adjustment (50–300 kPa) | Zero bag damage for fragile products |
| Collision Avoidance | LiDAR + safety scanners (ISO 13849 PL e) | Allows human-robot collaboration |
| Self-Optimization | Machine learning reduces cycle time by 18% | Continuous throughput improvement |
| Metric | RAP-2500 | Manual Labor | Savings |
|---|---|---|---|
| Throughput | 1,600 bags/hour | 240 bags/hour | 567% faster |
| Labor Cost | $0.08/bag | $0.55/bag | 85% reduction |
| Bag Damage | 0.02% | 1.8–3.5% | 99% reduction |
| Injury Risk | Near-zero | High (back injuries) | OSHA compliance |
Building Materials: Cement, gypsum, dry mortar (dust-proof IP65)
Agriculture: Fertilizer, animal feed (corrosion-resistant coating)
Chemicals: Polymer pellets, granules (ATEX Zone 22 option)
Food: Flour, sugar, starch (FDA-compliant grippers)
15" HMI Touchscreen:
Real-time OEE dashboard
Remote diagnostics via IoT gateway
Connectivity: OPC-UA, MODBUS TCP, SAP EWM
Pallet Management: Auto pattern generation for mixed pallets
? Space Optimization: 40% smaller footprint vs. conventional systems
? Zero Format Changeover: Auto-detects bag size/shape in <3 sec
? Pallet Integrity AI: Prevents collapses with center-of-gravity calc
? Seamless Integration: Plug-and-play with major bagging machines
EX-Proof System: ATEX II 1D for combustible dust (Zone 21)
Heavy-Bag Kit: Up to 80kg bags (payload: 250 kg)
Barcode Scanner: Pallet tracking (GS1/ISO 15394)
Automated Pallet Dispenser: Continuous operation
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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in China.
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We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
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Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
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Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
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QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
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