GZM PPF-3000S fully automatic servo-piston filler handles 10-30L paint pails at 25 units/hour with ±0.3% accuracy. Processes coatings up to 200,000 cP. Features vacuum degassing, CIP cleaning, and ATEX/NFPA compliance. Reduces waste to 0.2% and enables 5-min color changeovers. Ideal for industrial paint and adhesive manufacturers.
Precision Automation for High-Viscosity Paints & Coatings
The GZM PPF-3000S is a fully automatic servo-piston filler designed for 10-30L pails and buckets of paints, stains, resins, and adhesives (up to 200,000 cP). Integrating robotic handling, vacuum degassing, and ±0.3% accuracy filling, it achieves 25 pails/hour with zero drips and ATEX/NFPA 70 compliance for solvent-based formulations.
| Parameter | Specification |
|---|---|
| Capacity | 10–30L (adjustable in 50ml increments) |
| Accuracy | ±0.3% (servo-piston) |
| Viscosity Range | 5,000–200,000 cP (heated hopper optional) |
| Speed | 20–25 pails/hour (20L standard) |
| Pail Types | Round/rectangular steel/plastic (?250–400mm) |
| Material Contact | 316L SS + PTFE/hardened steel pistons |
| Power | 380V/50Hz, 8.5 kW |
| Air Supply | 0.6 MPa @ 45 L/min (oil-free) |
| Challenge | PPF-3000S Solution |
|---|---|
| Paint Entrapment | Vacuum degassing (≤0.1% air bubbles) |
| Dripping/Stinging | Anti-drip nozzle + retractable spout |
| Color Changeover | CIP system (5-min purge, 99.98% purge efficiency) |
| High-Viscosity Handling | Dual-piston servo drive (150 bar force) |
| Metric | PPF-3000S | Manual Operation | Savings |
|---|---|---|---|
| Throughput | 25 pails/hour | 5 pails/hour | 5× faster |
| Material Waste | 0.2% | 4–7% | 97% reduction |
| Color Changeover | 5 min | 45 min | 89% less downtime |
| Labor | Unattended | 2 workers | 100% reduction |
Architectural Paints: Latex, acrylic emulsions
Industrial Coatings: Epoxy, polyurethane, alkyd resins
Adhesives: Silicone sealants, construction adhesives
Specialty Chemicals: Gel coats, bituminous coatings
10" HMI Touchscreen: Recipe storage (200+ formulas), batch reporting
IoT Connectivity: Real-time OEE tracking, predictive maintenance
Safety Interlocks: LEL monitoring, emergency purge, auto grounding
Vision Inspection: Fill level verification, lid placement check
? Drip-Free Guarantee: Patented nozzle design + drip tray
? Explosion Safety: ATEX Zone 1 (II 2G Ex db IIC T6) / NFPA 70
? Ultra-High Viscosity: Handles thickened fillers (NLGI Grade 2)
? Seamless Integration: Palletizer/Stretch wrapper interfaces (MODBUS TCP)
Nitrogen Blanketing: O? < 0.5% for moisture-sensitive paints
EX-Proof Robotic Loader: ATEX-certified 6-axis arm
Inline Viscosity Control: Real-time adjustment (±5% setpoint)
GHS Label Printer: Hazard symbol compliance
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
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