Shanghai Guangzhi’s dual-head IBC filler achieves ±0.1% gravimetric accuracy for 1000L edible oils. Features N? blanketing, CIP & FDA-compliant design. 20 IBCs/hour throughput.
Shanghai Guangzhi Automation’s Dual-Head IBC Filler redefines bulk edible oil packaging – delivering ±0.1% gravimetric accuracy for 1000L IBC totes of olive, sunflower, and palm oils. Combining dual Coriolis mass flow meters, automated nitrogen blanketing, and EHEDG-certified hygienic design, it achieves 20 IBCs/hour while eliminating oxidation and ensuring FDA/ISO 22000 compliance.
1. Dual-Channel Precision Filling
Synchronized Coriolis Flow Meters:
Twin Emerson Micro Motion? sensors (±0.1% accuracy)
Auto-density compensation for temperature fluctuations
Zero Cross-Contamination:
Independent filling paths with dedicated CIP circuits
2. Oil Preservation System
Active Oxygen Control:
N? blanketing (O? <0.5% in headspace)
UV-light assisted deoxygenation option
Thermal Management:
Jacketed pipes maintain 15-40°C (±1°C)
Prevents crystallization in palm/coconut oils
3. Hygienic Excellence
EHEDG EL Class I Design:
316L stainless steel (Ra ≤0.8μm)
Self-draining surfaces (3° slope)
Automated CIP/SIP:
4D spray coverage (flow ≥1.5m/s)
<10 min cleaning validation
| Parameter | Standard Model | ATEX Option |
|---|---|---|
| Filling Range | 500–1000L (±0.1%) | 500–1000L (±0.15%) |
| Flow Rate | 200 L/min per head | 180 L/min per head |
| Viscosity Range | 20–500 cP | 20–400 cP |
| IBC Compatibility | Standard 1000L (1165×1165×1165mm) | Same |
| Power | 380V/50Hz, 12kW | 24VDC intrinsic safety |
| N? Consumption | 15 L/min @ 4bar | 12 L/min @ 3.5bar |
| CIP Cycle Time | 8 min | 10 min |
| Footprint (L×W×H) | 4800×3200×3500mm | 5000×3200×3500mm |
| Oil Type | Specialized Feature |
|---|---|
| Extra Virgin Olive Oil | Light-shielded filling (Lux <50) |
| Palm Oil | Temperature-controlled jackets (40°C) |
| Fish Oil | N? sparging + antioxidant injection |
| Sesame Oil | Anti-static filling (surface charge <5kV) |
15" FDA-Compliant HMI
Real-time dashboards:
Per-head OEE performance
Peroxide value (PV) trend monitoring
N? purity analytics
Blockchain batch tracing (farm-to-IBC)
Industry 4.0 Integration
OPC UA communication with ERP/MES
Predictive maintenance:
Seal wear detection
Flow meter drift alerts
Energy consumption optimization
Spanish Olive Oil Producer Case:
Challenge: 0.8% oil giveaway + oxidation in 1000L totes
Solution: Dual-head filler with real-time density compensation
Results:
? Zero giveaway (saved €280K/year)
? PV increase <0.5 meq/kg/month
? ROI in 9 months
Certifications:
FDA 21 CFR 110/117
EHEDG Certificate No. 47
ISO 22000:2018
CE PED 2014/68/EU
Critical Upgrades:
| Module | Function |
|---|---|
| Inline Quality Analyzer | FFA/PV/moisture (±0.05%) |
| Robotic Lid Handling | Auto-sealing with torque control |
| Aseptic Barrier | ISO Class 4 cleanroom compatibility |
| Carbon Footprint Tracker | ISO 14067 compliance reporting |
24/7 Global Response:
Remote diagnostics via encrypted VPN
Critical Spares Dispatch:
Coriolis sensors
N? membrane modules
Sanitary valves
Global delivery ≤48h from Shanghai/Rome/Chicago hubs
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
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