Fully Automatic 30L Corn Syrup Weighing Filling Machine
Automatic corn syrup filler for 30L pails with ±0.2% weighing accuracy. 40°C thermal control, CIP/SIP & USDA design. 10 pails/min. FDA/CE compliant.
- Brand： glzon
- Model： GZM_30L
Product Essence: Precision Engineered for Sticky Challenges
Shanghai Guangzhi Automation’s 30L Corn Syrup Filler masters high-viscosity fluid handling – delivering ±0.2% gravimetric accuracy for 10,000-100,000 cP syrups in 30L pails. Featuring 40°C thermal management, scraped-wall agitation, and USDA-compliant design, it achieves 10 pails/minute while eliminating crystallization, bubbles, and product waste.
Core Technology Innovations
1. Smart Viscosity Control
| System | Technical Advantage |
|---|---|
| Heated Flow Path | Jacketed pipes & hopper (40±1°C) |
| Helical Scraper Agitator | Prevents wall buildup (10-30 RPM) |
| Shear Rate Optimization | Adjusts flow velocity (0.5-2 m/s) |
| Vacuum Degassing | Removes 95% entrained air |
2. Precision Weighing Performance
Multi-Cell Load System:
4× high-resolution load cells (±0.05%)
Auto-tare compensation for pail variations
Drip-Free Cutoff:
Air knife + needle valve closure
Residual syrup ≤0.5ml
3. Food-Grade Sanitation
EHEDG-Compliant Design:
Ra ≤0.8μm 316L surfaces
Self-draining slopes (3°)
Automated CIP/SIP:
4D spray coverage (80°C @ 1.5 m/s)
ATP swab verification post-clean
Technical Specifications
| Parameter | Specification |
|---|---|
| Filling Range | 5-30L (±0.2%) |
| Viscosity Range | 5,000-100,000 cP |
| Throughput | 10 pails/min |
| Pail Compatibility | 30L (?380×400mm) |
| Temperature Control | 40±1°C (glycol/heated oil jacket) |
| Power | 480V/60Hz, 7.5kW |
| Steam Consumption | 15kg/h @ 3 bar (SIP) |
| CIP Cycle Time | <12 min (acid/alkali/water) |
| Footprint (L×W×H) | 2800×1500×2200mm |
Corn Syrup-Specific Engineering
| Challenge | Guangzhi Solution |
|---|---|
| Crystallization | Continuous wall scraping + temp control |
| Entrained Air | Vacuum deaeration (≥95% efficiency) |
| Stringing | Anti-filamentation nozzle design |
| Hygroscopicity | Dry air purge during filling (RH<10%) |
Smart Control Ecosystem
10" HMI with Recipe Cloud
Viscosity-Temp Profiles:
50+ syrup formulations (HFCS 42/55/90)
Real-time density compensation
OEE Dashboard:
Fill accuracy analytics
Energy consumption per pail
Predictive maintenance alerts
Blockchain Traceability:
Batch records compliant with FSMA 204
Industry 4.0 Integration
OPC UA connectivity to MES/ERP
Remote calibration via VPN
Digital twin for thermal simulation
Operational Impact
US Beverage Ingredient Supplier:
Reduced giveaway from 1.2% to 0.15%
Eliminated 100% crystallization-related downtime
ROI in 9 months via reduced waste
Global Compliance & Upgrades
Certifications:
FDA 21 CFR 110/117
USDA Directive 5000.1
CE Machinery Directive
ISO 22000:2018
Critical Upgrades:
| Module | Function |
|---|---|
| Inline Refractometer | Brix measurement (±0.1°) |
| X-Ray Inspection | Detects crystallized zones |
| Robotic Pail Handling | Auto de-lidding & placement |
| Carbon Footprint Tracker | ISO 14067 compliance reporting |
Support & Service
24/7 Food-Grade Support:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Scraper blades
Load cells
Sanitary valves
Hygiene Validation:
ATP testing kits
Cleanability certification
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021