Fully Automatic 25L Paint Can Filling and Capping Machine
Fully auto machine fills & caps 25L paint cans at 30/min. ±0.15% accuracy, anti-skinning system & ATEX option. Water-based/solvent paints. CIP ready.
- Brand： glzon
- Model： GZM_30L
Product Essence: Precision Meets Paint Chemistry
Shanghai Guangzhi Automation’s 25L Paint Can Filler & Capper integrates high-precision filling (±0.15%) and torque-controlled sealing (5-50 N·m) in one system. Designed for water-based/solvent paints (500-30,000 cP), it achieves 30 cans/minute throughput with helical anti-settling agitation, nitrogen-blanket filling, and paint-skin prevention technology – reducing waste by 40% while ensuring color consistency.
Core Technology Innovations
1. Settlement-Free Filling
| System | Technical Advantage |
|---|---|
| Bottom-Up Fill Nozzle | Avoids pigment separation |
| Helical Ribbon Agitator | Wall scraping at 10-30 RPM (shear <1,000 s?1) |
| Pulsed Flow Control | Density uniformity (±0.8% SG) |
| Vacuum Degassing | Removes 95% entrained air |
2. Intelligent Sealing System
Vision-Guided Cap Alignment:
Corrects ±5° angular deviation
±0.5mm positional accuracy
Torque-Phase Control:
Phase Function Pre-Seal 25% torque for gasket compression Main Torque 70% torque for thread engagement Finishing 5% torque relief for stress relaxation
3. Paint-Skin Prevention
Oxygen Barrier Technology:
Nitrogen-purged headspace (O?<0.3%)
Floating lid applicator pre-sealing
Residual Paint Protection:
UV-blocking can material option
Infrared drying tunnel (60°C)
Technical Specifications
| Parameter | Water-Based Model | Solvent Model |
|---|---|---|
| Throughput | 30 cans/min | 25 cans/min |
| Filling Accuracy | ±0.15% (25L target) | ±0.2% |
| Viscosity Range | 500-20,000 cP | 500-30,000 cP |
| Cap Size | ?110-160mm | ?110-160mm |
| Torque Accuracy | ±2% (5-50 N·m) | ±2.5% |
| Power | 380V/50Hz, 8.5kW | 380V/50Hz, 9.2kW |
| N? Consumption | 15 L/min | 20 L/min |
| CIP Cycle | <8 min (water rinse) | <12 min (solvent flush) |
| Footprint (L×W×H) | 4500×1800×2200mm | 4800×1800×2400mm |
Paint-Chemistry Engineering
| Paint Type | Guangzhi Solution |
|---|---|
| Acrylic Emulsions | Low-foam nozzles + slow-fill finish |
| Epoxy Paints | Quick-flush dual-path system |
| Metallic Coatings | Anti-sedimentation pulsed agitation |
| Solvent-Borne | ATEX Zone 1 option + vapor recovery |
Smart Control Ecosystem
10" HMI with Paint Formulation Cloud
Auto Recipe Recall:
100+ preset profiles (e.g., latex, alkyd, epoxy)
Viscosity-temperature compensation (±1 cP)
Real-Time Analytics:
Fill accuracy SPC chart
Cap torque distribution
O? ppm in headspace
Predictive Alerts:
Agitator bearing wear
Seal degradation index
Industry 4.0 Connectivity
OPC UA/MQTT to MES/ERP
Blockchain Traceability:
Raw material batch → production timestamp
Remote firmware updates
Operational Impact
Global Coatings Manufacturer Case:
Reduced giveaway from 1.5% to 0.2%
Eliminated 100% skinning defects
ROI in 7 months via material savings
Global Compliance & Upgrades
Certifications:
CE EN 415-6
REACH SVHC Compliance
ATEX 2014/34/EU (Zone 1 Option)
ISO 9001:2015
Critical Upgrades:
| Module | Function |
|---|---|
| Inline Viscosimeter | Real-time viscosity control (±50 cP) |
| Robotic Can Handling | Auto de-palletizing & lid feeding |
| X-Ray Fill Check | Detects settled pigments (≥100μm) |
| AR Maintenance Guide | HoloLens-assisted calibration |
Support & Service
24/7 Paint Sector Support:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Degassing modules
Torque spindles
Agitator blades
Color Consistency Protocol:
Shear rate optimization reports
Packaging integrity validation
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021