Full Automatic Double Head Liquid Filling Machine for Bottles
Automatic double-head bottle filler: 300 bottles/hour, ±0.3% accuracy. Independent servo heads & CIP/SIP ready. CE/ATEX/FDA certified.
- Brand： glzon
- Model： GZM_200L
DualFill Pro DB-5000 Series
Fully Automatic Double Head Bottle Filling Machine
Twin-Channel Precision. Double the Output.
Technical Specifications
Parameter | DB-5100 (Standard) | DB-5200A (Aseptic) | DB-5300X (ATEX) |
|---|---|---|---|
Bottle Capacity | 100ml-5L | 100ml-5L | 100ml-3L |
Throughput | 300 bottles/hour | 280 bottles/hour | 240 bottles/hour |
Filling Heads | 2 (Independent Servo) | 2 (Sterile Barrier) | 2 (Ex-rated) |
Accuracy | ±0.3% volumetric | ±0.2% mass flow | ±0.4% |
Viscosity Range | 1-50,000 cP | 1-20,000 cP | 10-40,000 cP |
Material Contact | 316L SS + EPDM | 316L EP + USP VI Silicone | Hastelloy C276 |
Container Types | Glass/PET/Plastic | Same + Pre-sterilized | Same |
Changeover Time | <3 min (Tool-Free) | <8 min (SIP Cycle) | <5 min |
Anti-Drip System | Pneumatic Needle Retract | Steam Sterilizable | Ex-rated Solenoid |
Power | 380V/50Hz, 6.8kW | 380V/50Hz, 7.5kW | 24VDC Ex ia |
Clean Time | CIP: 6 min | SIP: 15 min @ 121°C | Solvent Wash: 10 min |
Footprint (L×W×H) | 2200×1600×2200mm | 2500×1800×2400mm | 2400×1700×2300mm |
Core Technology
1. TwinSync? Filling Control
Key Innovations:
Feature | Benefit |
|---|---|
Independent Calibration | Each head ±0.1% self-adjustment |
Cross-Contamination Barrier | Isolated fluid paths + air purge |
No Bottle No Fill | IR sensors save 15% product |
2. Industry-Specific Engineering
Industry | Solution | Certification |
|---|---|---|
Beverages | CO? compensation (±0.1g/L) | FDA 21 CFR 110 |
Pharmaceuticals | Nitrogen blanketing (O?<0.5%) | ISO 13485 |
Cosmetics | Anti-foam pulsed filling | ISO 22716 GMP |
Chemicals | Vapor recovery hood (>99%) | ATEX Zone 1 |
Performance Comparison
Metric | Single-Head Filler | DB-5100 Dual Head | Improvement |
|---|---|---|---|
Output | 150 bottles/hour | 300 bottles/hour | ↑100% |
Floor Space | 1.8m2 | 2.2m2 | +22% (2x output) |
Accuracy | ±0.5% | ±0.3% | ↑40% |
Changeover Loss | 10 min downtime | <3 min | ↓70% |
Smart Control Ecosystem
12" Touchscreen HMI with DualVision?
AI Modules:
Predictive Maintenance:
Component
Alert Threshold
Pump Vibration
>4.5mm/s → Service
Seal Wear
>5% compression loss
Anomaly Detection:
Issue
Response
Foaming
Pressure reduction
Underfill
Auto-reject + recalibrate
Certifications
? CE EN 415-6 ? ATEX 2014/34/EU (DB-5300X) ? FDA 21 CFR 177.2600 ? EHEDG Doc. 8 (Aseptic) ? ISO 9001:2015
Operational Workflow
1. Bottle unscrambling → 2. Dual-lane orientation → 3. N? purging (O?<0.5%) → 4. Synchronous filling → 5. Vision inspection → 6. Capping & coding
Cycle Time: 6 seconds/bottle pair
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021