Explosion-proof aerosol filling system with vertical rotary valve hopper. Features ±0.1% gravimetric accuracy, ATEX Zone 0 compliance, triple VOC containment, and 45 drums/hour throughput.
Automatic Explosion-Proof Aerosol Filling System with Vertical Rotary Valve Hopper
ATEX Zone 0 Certified ? 45 Drums/Hr ? ±0.1% Accuracy ? Triple Containment ? Industry 4.0 Integration
| Parameter | AF-9100 (Standard) | AF-9200X (ATEX Zone 0) | AF-9300P (Pharma-Grade) |
|---|---|---|---|
| Capacity | 200L (±0.1%) | 200L (±0.15%) | 200L (±0.05%) |
| Throughput | 45 Drums/Hr | 40 Drums/Hr | 38 Drums/Hr |
| Filling Accuracy | ±0.1% Gravimetric | ±0.15% | ±0.05% |
| Aerosol Type | Propellants ? Solvents ? Suspensions ? Pesticides ? Cosmetics | LPG-Based | Sterile Formulations |
| Hopper System | Vertical Rotary Valve:<br>? 316L SS Construction<br>? 8-Blade Design<br>? <0.01% Leakage Rate<br>? 100-500 RPM Speed Range | ATEX Ex ia Certified | cGMP Compliant |
| Explosion Protection | ATEX/IECEx Zone 0 | SIL-3 Certified | ATEX + FDA |
| Filling Technology | Coriolis Mass Flow + Servo Pump<br>Flow Rate: 250L/min<br>Density Accuracy: ±0.05% | ATEX Gear Pump | Peristaltic Pump (FDA) |
| Containment System | TripleShield?:<br>1. Nitrogen Inerting (O?<0.3%)<br>2. -0.8bar Vacuum Hood<br>3. Activated Carbon Adsorption (99.98%) | + Explosion Venting | VHP Sterilization |
| Material Contact | 316L EP (Ra<0.4μm) | Hastelloy C276 | Glass-Lined Path |
| Valve Technology | ZeroLeak? Rotary Seal:<br>? Tungsten Carbide Rotor (2,200 Hv)<br>? Kalrez?6375 Seals<br>? Helium-Verified Integrity (<10?? mbar·L/s) | Same + SIL-2 Monitoring | USP Class VI Materials |
| Static Control | Ionized Air Curtain<br>? 10? ions/cm3 Output<br>? <0.1kV Surface Charge<br>? Spark Detection (0.1s Shutdown) | NFPA 77 Compliance | ESD Grounding System |
| Power | 480V/60Hz, 18kW | 24VDC Ex ia | 480V/60Hz, 16kW |
| Certifications | CE, ISO 9001 | ATEX/IECEx Zone 0 | FDA 21 CFR 175.300 |
Safety Validation:
| Parameter | Performance | ATEX Requirement |
|---|---|---|
| Pressure Resistance | 10bar @200°C | 6bar |
| Leak Rate | <10?? mbar·L/s | <10?? mbar·L/s |
| Response Time | 0.05s | <0.5s |
| Layer | Technology | Certification |
|---|---|---|
| Primary Barrier | Double Mechanical Seal | API 682 Plan 53B |
| Secondary Capture | Activated Carbon Bed (50kg) | EPA Method 25 |
| Tertiary Monitor | PID-Controlled Adsorption | ISO 8573-1 Class 0 |
1. AGV Drum Loading → 2. Nitrogen Purging (O?<0.3%) → 3. Rotary Valve Metering (±0.1%) → 4. Vacuum Submerged Filling → 5. Torque-Sealing (100-300 N·m) → 6. Helium Leak Test → 7. Weight Verification → 8. Laser Coding → 9. Robotic Palletizing
Cycle Time: 80 seconds/drum
Precision & Safety Excellence
? Explosion-Proof Architecture: | **Component** | **ATEX Solution**| |----------------------|---------------------------------| | Rotary Valve| Ex ia IIC T4 Certification| | Electronics | Pressurized Enclosure (Ex px) | | Sensors | Intrinsic Safety (Ex ia) | ? Zero-VOC Operation: 1. 99.98% Carbon Adsorption 2. Double Seal API 682 Plan 53B 3. -0.8bar Vacuum Hood ? Industry 4.0 Integration: - OPC UA/PROFINET Connectivity - Predictive Maintenance AI - Digital Twin Synchronization
? ATEX 2014/34/EU Zone 0 ? IECEx IEC 60079-0/1/7/31 ? FDA 21 CFR 175.300 ? ISO 80079-36/37
Henkel Aerosol Production Facility:
"After implementing AF-9200X:
Output: 25 → 45 Drums/Hr (+80%)
Propellant Loss: ↓98% (Valve Sealing)
VOC Emissions: ↓99.7% (Carbon Adsorption)
ROI Period: 9 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
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in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
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Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
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