The empty drums are fed from the infeed conveyor and reach the automatic filler via an accumulating roller conveyor. An assignment unit separates the single drums, the first drum is transported into t
End-to-End Automation for 200L Drum Operations
The Guangzhi AutoDrumPro ADS-6000 integrates robotic loading, precision filling (±0.1%), capping, labeling, and palletizing in one seamless system. Engineered for chemicals, lubricants, and food-grade oils, it achieves 60 drums/hour with zero manual intervention, featuring ATEX/ISO compliance and vapor recovery for hazardous environments.
| Parameter | Specification | Competitor Benchmark |
|---|---|---|
| Throughput | 30–60 drums/hour (200L standard) | 20–40 drums/hour |
| Accuracy | ±0.1% (Coriolis mass flow) | ±0.5% |
| Filling Range | 100–220 L | 50–200 L |
| Power | 380V/50Hz, 18 kW | 25–30 kW |
| Vapor Recovery | >99% efficiency (carbon/condensate) | 85–90% |
| Material Contact | 316L SS/PTFE (FDA/EC1935) | 304 SS |
| Footprint | 12 × 3.5 m (linear layout) | 15+ m |
| Changeover Time | ≤15 min (recipe-driven) | 30–45 min |
Robotic Arm: 150 kg payload (FANUC/ABB)
Filling Station: Dual-nozzle with drip tray
Weighing System: 1,000 kg load cells (OIML Class 0.5)
Capping Unit: Servo-driven bung applicator (20–50 Nm torque)
Vapor Hood: Nitrogen inerting + LEL monitoring
Labeler: Thermal-transfer printer (GHS/ISO symbols)
Palletizer: Layer-forming robot (EURO/CHEP pallets)
| Metric | ADS-6000 | Semi-Auto | Advantage |
|---|---|---|---|
| Labor | 0 operators | 1–2 operators | 100% reduction |
| Spill Loss | <0.02% | 0.5–1.5% | 98% less waste |
| OEE (Overall Equipment Effectiveness) | 95% | 75–80% | 20% higher uptime |
| ROI Period | 8–12 months | 18–24 months | 2× faster payback |
Chemicals: Solvents, acids, adhesives (viscosity ≤10,000 cP)
Food & Pharma: Edible oils, glycerin, sanitizers (GMP/3-A)
Energy: Lubricants, gear oils, transformer fluids
Paints: Resins, thinners, coatings
HMI: 15" touchscreen with 3D simulation
Connectivity: OPC-UA, MODBUS TCP, SAP integration
Data Analytics: Real-time OEE, batch reports (CFR 21 Part 11)
Remote Diagnostics: Predictive maintenance alerts
? Zero Emission Design: Closed-loop filling + vapor recovery (EPA/REACH)
? Explosion Safety: ATEX Zone 1 (II 2G Ex db IIC T6)
? Flexible Containers: Steel/plastic drums, IBCs (quick-change kit)
? Global Compliance: CE, UL, ASME BPE, ISO 80079
Leak Testing: Vacuum decay or pressure hold
Nitrogen Purging: O? < 0.1% for oxidizable products
Robotic Pallet Stretch Wrapper: Integrated turntable system
AI Vision Inspection: Cap seal integrity, label verification
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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in China.
Over 30 years of experience, every time we produce in
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We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
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We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
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Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
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Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
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