FULLY AUTO EX-PROOF METAL PAIL FILLING MACHINE
Guangzhi’s ATEX/IECEx Certified Pail Filler: Fully automatic hazardous liquid packaging. 35 pails/hour, ±0.2% accuracy. Nitrogen inerting & robotic handling.
- Brand： glzon
- Model： GZM_30L
Product Introduction: GZ-EX Series Fully Automatic Explosion-Proof Metal Pail Filling Machine
ATEX-Certified Automation for Hazardous Liquid Packaging
Shanghai Guangzhi Automation’s GZ-EX Series delivers uncompromised safety and precision in Zone 1/21 explosive environments, automating 5–60L metal pail filling with ±0.2% gravimetric accuracy at 35 pails/hour. Integrating robotic handling, nitrogen inerting, and IECEx/ATEX-certified components, this system eliminates human intervention while ensuring 100% compliance for solvents, fuels, and reactive chemicals – achieving zero ignition risk and 99.9% operational uptime.
Core Explosion-Proof Technologies
ATEX/IECEx Certified Ecosystem
Group IIC T4 Compliance: Explosion-proof motors, control cabinets (IP66 Ex d), and sensors
Intrinsic safety barriers: <30V/100mA circuit limitation
Robotic Pail Handling
6-axis robot (Ex d certified) with anti-spark grippers
Auto-lid removal/placement for sealed transfer
Oxygen-Free Filling Process
Nitrogen-purged enclosure (O? <5%) + vapor recovery
Grounded filling lances (<10? Ω static resistance)
Zero-Ignition Electrical Design
Pressurized control panels (EN 60079-2)
|Non-arcing ceramic relaysClosed-Loop Precision
Mass flow meters (±0.2%) with auto-viscosity compensation
Vacuum-assisted drip recovery (loss <0.01%)
Technical Specifications
| Parameter | Specification |
|---|---|
| Pail Capacity | 5–60L (?250–450mm) |
| Throughput | 35 pails/hour |
| Accuracy | ±0.2% (gravimetric) |
| Explosion Rating | ATEX: II 2G Ex db ib mb IIB T4 Gb |
| Viscosity Range | 1–200,000 cP |
| Nitrogen Consumption | 15 Nm3/hour (99.5% purity) |
| Power Supply | 380V/50Hz, 5.5 kW (Ex d certified) |
| Machine Dimensions | 4,800 × 3,200 × 3,500 mm |
| Compliance | ATEX 2014/34/EU, IECEx, NEC 505/506 |
Hazardous Material Applications
| Material Class | Examples | Special Safeguards |
|---|---|---|
| Flammable Liquids | Acetone, ethanol, fuels | Flash point monitoring |
| Reactive Chemicals | Monomers, peroxides | Temperature-controlled filling |
| Pyrophoric Substances | Silanes, alkyl metals | Double nitrogen blanket |
| Toxic Solvents | Benzene, toluene | Sealed vapor recovery |
Automated Workflow
Pail Intake: Robotic unstacking of sealed pails
Decapping: Ex-proof arm removes lid in N? atmosphere
Filling: Lance lowers → O?-free dosing → vacuum retraction
Recapping: Torque-controlled lid sealing
Palletizing: EX-rated robot stacks filled pails
Safety-Critical Components
| Component | Explosion-Proof Standard | Certification Body |
|---|---|---|
| Robotic Arm | EN ISO 80079-37:2016 | IECEx, UL |
| Control Cabinet | EN 60079-0:2018 | ATEX, CSA |
| Sensors | EN 60079-11:2012 | TüV, SIRA |
| Filling Valves | API 607 (fire-safe) | DNV, Lloyd's Register |
Operational Advantages
| Feature | HSE & Economic Impact |
|---|---|
| Zero Human Exposure | Removes operators from hazardous zones |
| Ignition Prevention | 100% compliance history (0 incidents) |
| Product Savings | Recovers $50k+/year via drip control |
| Regulatory Compliance | Meets OSHA 1910.106/ATEX directives |
| ROI Period | 10–18 months (vs. manual hazardous ops) |
Customization Options
Material Compatibility:
Hastelloy nozzles for acids
|PTFE-lined for HF handlingAutomation Extensions:
AGV integration for raw material supply
Automated drum grounding verification
Environmental Kits:
Arctic operation (-40°C)
|Coastal corrosion package (ISO 12944 C5M)
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021