Space-saving water filling machine for 100ml-1L bottles. 2000 bottles/hour, ozone sterilization & auto CIP. FDA/CE compliant. Ideal for small mineral water producers.
Shanghai Guangzhi AquaFill-C100 delivers 2000 bottles/hour in just 2.5m2 floor space – achieving ±0.5% filling accuracy for 100ml-1L PET/glass bottles. Featuring ozonated water sterilization, touchless bottle handling, and auto CIP cleaning, it provides pharmaceutical-grade purity at 40% lower cost than industrial systems for startups and craft water brands.
1. Hygienic Space-Saving Design
| Component | Technology | Benefit |
|---|---|---|
| Vertical Rotary Platform | 8-station indexing | 60% smaller than linear fillers |
| Ozone Sterilization | 0.2-0.4ppm residual in water | Eliminates chemical sanitizers |
| Overflow Filling | Pre-purged bottles + CO? flushing | Dissolved O? <0.1ppm |
| Quick-Change Closures | Tool-less height adjustment | <3 min bottle format change |
2. Zero-Contamination Architecture
Critical Features:
Material Contact:
| Part | Material | Certification |
|---|---|---|
| Filling nozzles | 316L SS (Ra≤0.8μm) | FDA 21 CFR 177.2600 |
| Product tanks | FDA UHMW-PE | EU 10/2011 |
Cleanability:
CIP in 15 min (80°C hot water)
Self-draining surfaces
3. Smart Efficiency
| Feature | Spec | SME Advantage |
|---|---|---|
| Power Consumption | 2.2kW (peak) | 50% lower than standard fillers |
| Water Usage | 15L/min (including CIP) | 30% reduction vs traditional |
| Changeover Time | <5 min (100ml?1L) | No technician required |
| OEE Monitoring | Real-time dashboard | Identifies bottlenecks instantly |
| Parameter | AquaFill-C100 | AquaFill-C200 (Enhanced) |
|---|---|---|
| Throughput | 2000 bottles/hour | 3000 bottles/hour |
| Bottle Size | 100-1000ml | 100-1500ml |
| Accuracy | ±0.5% | ±0.3% |
| Filling Method | Gravity overflow | Vacuum-assisted overflow |
| Sterilization | Ozone + UV | Ozone + UV + H?O? vapor |
| Power | 220V/50Hz, 2.2kW | 380V/50Hz, 3.5kW |
| Air Consumption | 60 L/min @ 0.6MPa | 80 L/min @ 0.6MPa |
| Water Consumption | 15 L/min | 20 L/min |
| Footprint (L×W) | 1800×1400mm | 2200×1600mm |
| Weight | 450kg | 650kg |
| Compliance | CE, FDA, ISO 22000 | CE, FDA, ISO 22000, EHEDG |
All-in-One 3m Workcell
Space vs Output Comparison:
| Filler Type | Footprint | Output | Space Efficiency |
|---|---|---|---|
| Traditional linear | 6m × 3m | 3000 BPH | 18m2/1000BPH |
| AquaFill-C100 | 1.8m × 1.4m | 2000 BPH | 1.26m2/1000BPH |
Mineral Water Startups
Low-capacity ozone generator (5g/h)
Bottle compatibility: PET/glass
TDS monitoring option
Alkaline Water Brands
pH stabilization module (±0.2)
ORP control (350-450mV)
Mineral injection port
Coconut Water Producers
Low-shear filling (preserves pulp)
Nitrogen blanketing (oxidation control)
Quick-cooling jacket
Functional Beverages
Vitamin stability mode (light-blocking hood)
Sugar-free recipe memory
Auto brix correction
7" HMI with Water Quality Dashboard
Key Features:
Auto-Sterilization Schedule:
Daily ozone flush (15 min)
Weekly hot CIP (80°C)
Predictive Maintenance:
| Component | Alert Threshold |
|---|---|
| UV lamp | Intensity <80% |
| Ozone generator | Output <90% |
Energy Saver Mode:
Sleep during idle (>5 min)
Alpine Water Startup Case:
Challenge: $250k budget for 2000BPH line
Solution: AquaFill-C100 + manual capper
Results:
? Full line cost: $98,500
? Water loss <0.1% vs industry 0.5%
? ROI: 7 months
Global Compliance:
FDA 21 CFR 129
CE EN 60204-1
ISO 22000:2018
WRAS approval (water safety)
Plug-and-Play Modules:
| Module | Function |
|---|---|
| Auto Cap Feeder | Screw/SN cap handling (15 caps/min) |
| Inline Labeler | Wrap-around labeling (≤0.5mm error) |
| AR Quality Inspector | HoloLens-assisted leak detection |
| Carbon Neutral Kit | Solar-powered operation |
SME-Focused Service:
48h On-Site Install: Pre-commissioned plug-and-play
Spares Package:
| Component | Stock Level |
|---|---|
| Filling valves | 2 years |
| Ozone generators | 1 year |
Remote OEE Coaching:
Weekly efficiency reports
Bottle giveaway analytics
Pure Water. Compact Power.
Shanghai Guangzhi AquaFill-C Series: Where small-scale production meets uncompromised quality – bottling purity one square meter at a time.
