Integrated cartridge filling and capping system for adhesives, sealants, and pharmaceuticals. Features ±0.5% volumetric accuracy, 100% leak testing, and 120 cartridges/minute throughput.
Integrated Cartridge Filling & Capping System
Precision Dual-Function Automation ? 120 Units/Min ? ±0.5% Accuracy ? cGMP/EHEDG/FDA Tri-Compliance
| Parameter | CF-5100 (Standard) | CF-5200X (ATEX) | CF-5300P (Pharma-Grade) |
|---|---|---|---|
| Cartridge Capacity | 5-500ml (±0.5%) | 5-500ml (±0.8%) | 5-500ml (±0.3%) |
| Throughput | 120 Units/Min | 110 Units/Min | 100 Units/Min |
| Accuracy | ±0.5% Volumetric | ±0.8% | ±0.3% |
| Viscosity Range | 50-500,000 cP | 100-300,000 cP | 10-1,000,000 cP |
| Filling Technology | Servo Piston + Mass Flow Meter ? 0.1ml Resolution ? Real-Time Density Compensation ? Flow Rate: 80ml/sec | ATEX Gear Pump | Peristaltic Pump (FDA) |
| Capping Technology | TorqueMaster?: ? 0.5-10 N·m Range ? ±0.5% Accuracy ? Cap Types: Screw ? Snap ? Crimp ? Vision-Guided Alignment | Magnetic Clutch | Servo Stepper Motor |
| Material Contact | 316L EP (Ra<0.4μm) | Hastelloy C276 | Glass-Lined Path |
| Changeover Time | <30s (Tool-Free) | <45s | <20s |
| Contamination Control | ZeroCross?: ? Isolated Fluid Paths ? Air-Knife Purge (40bar) ? <0.1ppm Carryover ? Color-Coded Quick-Change | VHP Sterilization | SIP/CIP Validation |
| Oxygen Barrier | N? Blanketing (O?<0.1%) ? Inert Gas Flushing ? Real-Time Oxygen Monitoring ? Double Laminar Seal | Same | VHP-Compatible |
| Certifications | CE, ISO 9001 | ATEX Zone 22 | FDA 21 CFR 211 |
Performance Validation:
| Product | Viscosity | Fill Accuracy | Cap Torque Accuracy |
|---|---|---|---|
| Silicone Sealant | 150,000 cP | ±0.42% | ±0.48% |
| Epoxy Resin | 20,000 cP | ±0.38% | ±0.52% |
| Pharmaceutical Gel | 80,000 cP | ±0.28% | ±0.35% |
| Component | Technology | Precision |
|---|---|---|
| Vision System | 5MP Camera + AI Thread Detection | ±0.1° Alignment |
| Torque Sensor | Nanoscale Strain Gauge | ±0.3% Accuracy |
| Defect Rejection | Spectral Analysis | 99.99% Accuracy |
1. Cartridge Infeed → 2. Nitrogen Purging (O?<0.3%) → 3. Precision Filling (±0.5%) → 4. Air-Knife Nozzle Clean → 5. Cap Orientation → 6. Torque Capping (±0.5%) → 7. Helium Leak Test → 8. Laser Coding
Cycle Time: 0.5 seconds/unit
Dual-Process Precision
? Micro-Dosing Excellence: | **Component** | **Performance**| |----------------------|------------------------| | Servo Piston| 0.05μL Resolution | | Flow Meter| ±0.1% Density Accuracy | | Temp Control| ±0.2°C Peltier System | ? Zero-Leak Guarantee: 1. Triple-Lip Seal Design 2. 100% Helium Mass Spec Test 3. <10?? mbar·L/s Standard ? Pharma-Grade Architecture: - USP <1207> Package Integrity Validation - Ra<0.4μm Electropolished Surfaces - ATP<3 RLU Cleanability
? FDA 21 CFR Part 211 ? EU GMP Annex 1 ? ISO 13485:2016
"After implementing CF-5100:
Output: 65 → 120 Units/Min (+85%)
Material Waste: 3.2% → 0.08%
Leakage Failures: 1.5% → 0.01%
ROI Period: 4 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
