Automatic Drum & IBC Filling Machine Introduction
The Automatic Drum & IBC Filling Machine is a high-efficiency, intelligent packaging equipment specially designed for the quantitative filling of various liquid, paste and granular materials into drums and IBC tanks. Integrating advanced automation technology and precision control system, the machine realizes the whole-process automatic operation from material filling to container sealing, which greatly improves production efficiency, reduces labor intensity, and ensures the consistency and safety of filling quality.
The core advantage of this machine lies in its three key automatic functions, which perfectly solve the problems of low efficiency, high error rate and poor safety caused by manual operation in traditional filling processes:
1. Automatic Visual Mouth Finding
Equipped with a high-precision industrial camera and an intelligent visual positioning system, the machine can automatically identify and locate the filling mouth of drums or IBC tanks quickly and accurately. No matter the container is placed with slight deviation or the mouth position is inconsistent, the visual system can capture the mouth coordinates in real time, adjust the filling nozzle to align with the container mouth automatically, and avoid material spillage caused by misalignment. This function ensures the accuracy of filling, saves raw materials, and keeps the production environment clean and tidy.
2. Automatic Cover Opening
After the container is transported to the designated filling position and the mouth is accurately positioned, the machine will automatically complete the cover opening operation through the mechanical arm with high synchronization. It is compatible with various types of drum covers and IBC tank covers (such as screw covers, press covers), and can adjust the opening force and angle according to different cover types, so as to realize smooth, fast and damage-free cover opening. The whole process does not require manual participation, which avoids potential safety hazards caused by manual cover opening and improves the continuity of the production line.
3. Automatic Capping
After the filling is completed, the machine will automatically transport the cover to the container mouth, and complete the capping and screwing operation through the precision capping mechanism. The capping torque can be steplessly adjusted according to the process requirements, ensuring that the cover is tightly sealed without looseness or damage. The automatic capping function not only ensures the sealing performance of the container, prevents material leakage and deterioration during storage and transportation, but also improves the standardization of product packaging.
In addition to the three core automatic functions, the Automatic Drum & IBC Filling Machine also has the following outstanding characteristics: it adopts PLC touch screen control, which is easy to operate and set parameters; it has a perfect safety protection system (such as emergency stop button, safety door, leakage alarm), which ensures the safety of operators and equipment; it has strong compatibility, and can be adjusted according to different container specifications (drums of 20L-200L, various specifications of IBC tanks) and material properties, meeting the diverse production needs of different industries.
This machine is widely used in chemical industry, food and beverage, pharmaceutical, petroleum, coating, pesticide and other industries, and is an ideal automatic packaging equipment for enterprises to improve production efficiency, optimize product quality and reduce production costs.
Technical Parameters
Parameter Item | Specification |
|---|
Applicable Container | 20L-200L drums, various specifications of IBC tanks |
Filling Accuracy | ±0.5% (depending on material properties) |
Visual Positioning Accuracy | ≤±0.1mm |
Cover Opening Speed | 3-5 seconds/piece (adjustable) |
Capping Torque | 0.5-50N·m (stepless adjustable) |
Production Capacity | 10-30 pieces/hour (depending on container size) |
Power Supply | AC 380V/50Hz (customizable according to regional standards) |
Power | 5.5-11KW |
Overall Dimension (L×W×H) | 3000×1800×2500mm (customizable) |
Weight | 1500-2500kg |
