Shanghai Guangzhi’s Automatic Line fills & caps trigger spray bottles at 120 bpm with ±0.1ml accuracy. Features leak-testing, torque control & FDA-compliant CIP.
Shanghai Guangzhi Automation's turnkey solution combines precision filling, torque-controlled capping, and 100% quality inspection for trigger spray bottles (20-500ml). Engineered for cleaning agents, pesticides, and cosmetic mists, this synchronized line achieves 120 bottles/min with FDA/ISO 15378 compliance, reducing labor costs by 55%.
1. Precision Filling Station
±0.1ml Volumetric Accuracy: Servo-piston technology handles viscosities 1-5,000 cP.
Nozzle Anti-Clog System: Recirculation loop for suspensions/particulates (e.g., floor cleaners).
2. Intelligent Capping System
Torque Control (0.2–6.0 N·m): Servo-driven chuck adapts to child-safe/tamper-evident caps.
Vision-Guided Alignment: Locates spray head orientation (±1°) for actuator-slot matching.
3. In-Line Quality Assurance
| Test | Technology | Standard |
|---|---|---|
| Leak Test | Vacuum decay sensor | ±0.05 kPa sensitivity |
| Fill Level | Laser micrometry | ±0.3mm accuracy |
| Cap Seal Integrity | Pressure decay & CO? sniffing | USP <1207> compliant |
4. Hygienic Design
CIP/SIP Ready: 316L stainless steel + automated spray ball system.
Cross-Contamination Prevention: Modular quick-release tooling (<5 min changeover).
| Module | Specification |
|---|---|
| Filling Range | 20–500ml (±0.5%) |
| Capping Speed | 120 bottles/min |
| Bottle Compatibility | PET/HDPE (?25-65mm × H70-200mm) |
| Cap Types | Trigger sprayers (28-53mm ?), tamper bands |
| Power Supply | 380V/50Hz, 12kW |
| Air Consumption | 150 L/min @ 0.7MPa |
| Line Footprint | 8500×2200×2500mm (L×W×H) |
| OEE | ≥92% (measured at 24/7 operation) |
| Product | Filling Solution | Cap Handling Feature |
|---|---|---|
| Bleach Cleaners | Corrosion-resistant ceramic pistons | Vapor extraction hood |
| Oil-Based Sprays | Nitrogen blanketing (O? <0.5%) | Anti-static ionizer bar |
| Fragrance Mists | Laminar flow anti-aeration nozzles | Odor containment enclosure |
Case Study: US Detergent Manufacturer
Challenge: 12% cap seal failures in 250ml bleach spray bottles
Solution: Integrated pressure decay testing + servo torque adjustment
Results:
0.2% defect rate
40% reduced compressed air usage
ROI in 8 months
| Certification | Compliance Scope |
|---|---|
| FDA 21 CFR 210/211 | Pharmaceutical-grade validation |
| ISO 22715 | Cosmetic packaging traceability |
| ATEX Zone 22 | Combustible dust protection |
| Critical Options | Function |
|---|---|
| Robotics Palletizing | 50 cases/hour auto-stacking |
| Anti-microbial coating | For ISO 13485 medical devices |
| Track-and-Trace Serialization | RFID/UHF tagging |
Global Support:
24/7 remote diagnostics with real-time OEE dashboards
Sanitary spare kit (seals/nozzles) shipped in 48h
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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in China.
Over 30 years of experience, every time we produce in
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We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
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Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
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QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
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