Dual-lane net weight filling system for simultaneous A/B product processing. Features isolated material paths, ±0.05% gravimetric accuracy, ATEX/FDA compliance, and 120 units/minute throughput.
Automatic Net Weight Twin-Lane A-B Filling System
Dual Independent Lines ? 120 Units/Min ? ±0.05% Accuracy ? Zero Cross-Contamination ? Industry 4.0 Integration
| Parameter | TF-8100 (Standard) | TF-8200X (ATEX) | TF-8300P (Pharma-Grade) |
|---|---|---|---|
| Throughput | 120 Units/Min (60/Lane) | 110 Units/Min | 100 Units/Min |
| Accuracy | ±0.05% Gravimetric | ±0.08% | ±0.03% |
| Lane Independence | A-B Dual Control System: ? Separate Recipe Storage ? Isolated Material Paths ? <0.1ppm Cross-Contamination | SIL-3 Certified | cGMP Data Integrity |
| Container Range | 50ml-20L Materials: Glass/HDPE/PET/Metal Lid: Screw Cap ? Press ? Flip-Top | UN-Certified | USP Containers |
| Filling Technology | Dual Coriolis Mass Flow Meters/Lane Flow Rate: 80L/min/Lane Density Accuracy: ±0.01% Lane Sync: <0.03% Variance | ATEX Gear Pumps | Peristaltic Pumps (FDA) |
| Changeover System | AutoSwitch? Technology: ? <30s Formula Change ? Tool-Free Path Purge ? RFID Component ID | Same | VHP Sterilization |
| Material Contact | 316L EP (Ra<0.4μm) | Hastelloy C276 | PFA-Lined Path |
| VOC Containment | TripleShield?: 1. -0.8bar Vacuum Hood 2. N? Blanketing (O?<0.3%) 3. Carbon Adsorption (99.97%) | + Explosion Venting | Ionic Filtration |
| Data Integrity | 21 CFR Part 11 Compliance: ? Blockchain Audit Trail ? E-Signatures ? Real-Time MES Sync | SIL-2 Logging | ALCOA+ Principles |
| Power | 480V/60Hz, 15kW | 24VDC Ex ia | 480V/60Hz, 14kW |
| Certifications | CE, ISO 9001 | ATEX Zone 22 | FDA 21 CFR 211 |
Performance Validation:
| Parameter | Lane A | Lane B | Variance |
|---|---|---|---|
| Flow Rate | 80.02L/min | 80.05L/min | 0.037% |
| Density Accuracy | ±0.012% | ±0.014% | 0.002% |
| Temp Stability | ±0.15°C | ±0.13°C | 0.02°C |
| Technology | Function | Performance |
|---|---|---|
| Isolated Paths | Double Mechanical Seal | <0.1ppm Carryover |
| Air-Knife Purge | 40bar Inter-Lane Barrier | 100% Decontamination |
| RFID Tracking | Component-Specific Tooling | Zero Formula Mixing |
1. Dual-Lane Container Infeed → 2. Simultaneous A-B Filling (±0.05%) → 3. Vacuum Hood Retract → 4. Torque Capping (0.5-20 N·m) → 5. Weight Verification → 6. Laser Coding → 7. Merge Conveyor
Cycle Time: 0.5 seconds/unit (Per Lane)
Precision & Flexibility
? Dual-Product Capability: | **Feature**| **Benefit**| |-------------------------|--------------------------------| | Independent Recipes | Simultaneous A/B Production | | Instant Changeover| <30s Formula Switch | | Isolated Paths| 0% Cross-Contamination| ? Zero-Downtime Architecture: 1. Hot-Swap Component System 2. Predictive Maintenance AI 3. Redundant Control Systems ? Smart Factory Integration: - OPC UA/PROFINET/MQTT - Digital Twin Synchronization - Energy Recovery (30% Savings)
? ATEX 2014/34/EU Zone 22 ? FDA 21 CFR Part 11 ? EHEDG EL Class I
"After implementing TF-8300P:
Output: 50 → 120 Units/Min (+140%)
Changeover Loss: ↓100% (Simultaneous Production)
Cross-Contamination: 0 Incidents (24/7 Operation)
ROI Period: 5 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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Over 30 years of experience, every time we produce in
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We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
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Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
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Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
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