Shanghai Guangzhi’s Filler achieves ±0.5% accuracy for 200ml-5L detergents at 150 bpm. Features foam suppression, ATEX option & CIP cleaning. FDA/CE compliant.
Shanghai Guangzhi Automation's advanced filling solution masters high-viscosity (up to 2,500 cP) and high-foam liquids like laundry detergents, hand soaps, and disinfectants. Engineered with patented foam suppression technology and servo volumetric control (±0.5% accuracy), it achieves 150 bottles/minute for 200ml-5L HDPE/PET bottles while eliminating spillage and cross-contamination.
1. Intelligent Foam & Viscosity Control
Vacuum-Assisted Filling?: Draws vacuum (≤-0.8 bar) during fill cycles to collapse foam 80% faster.
Viscosity-Adaptive Pistons: Servo-driven cylinders dynamically adjust flow rates for 50-2,500 cP fluids.
2. Zero-Spills Guarantee
Triple-Seal Nozzles: Teflon-coated filling heads + compressed air barrier + drip trays (residual ≤0.05ml).
SplashGuard? Encapsulation: Clear polycarbonate barrier retains splashes during E-stop events.
3. High-Speed Flexibility
Quick-Change Tooling: <3 min format switch between bottle types (sizes: ?40-120mm).
Robot-Assisted Infeed/Outfeed: 6-axis Delta robots handle 5kg bottles at 0.3s/carton.
| Parameter | Specification |
|---|---|
| Filling Range | 200ml–5L (±0.5%) |
| Max Viscosity | 2,500 cP |
| Speed | 80–150 bpm (size-dependent) |
| Foam Suppression | ≤2% headspace foam (vs. industry avg. 8%) |
| Bottle Material | HDPE/PET/LDPE |
| Power | 380V/50Hz, 9kW |
| Air Consumption | 100 L/min @ 0.7MPa |
| CIP Cleaning | ≤7 min full sanitization |
| Footprint (L×W×H) | 3200×1800×2200mm |
| Product Challenge | Solution | Validation Standard |
|---|---|---|
| High-Foam Detergent | Vacuum fill + flow stabilizer | ASTM D4356-84 (foam collapse) |
| Thick Hand Soap | Heated hopper (45°C) | Brookfield RV torque curve |
| Bleach Solutions | Corrosion-resistant CeramPlast? | ISO 9227 salt spray test |
Case Study: Unilever Tier 1 Supplier
Challenge: 14% spillage filling 1L detergent bottles + foam-induced downtime
Solution: Vacuum-assisted filling + robot palletizing
Results:
0.2% spill rate
142 bottles/min sustained output
ROI in 6 months
| Certification | Coverage |
|---|---|
| FDA 21 CFR 210 | Food-contact surface compliance |
| ATEX II 2G | Zone 22 combustible dust |
| ISO 15378 | Pharmaceutical packaging traceability |
| Critical Options | Technical Value |
|---|---|
| Integrated Checkweigher | ±0.1g fill weight monitoring |
| RFID Serialization | Track-and-trace for Walmart/Amazon |
| Allergen Cleaning Kit | <10 ppm cross-contact assurance |
Support:
24/7 remote diagnostics with live OEE dashboard
Global critical parts dispatch < 48h (nozzles/seals/pistons)
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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in China.
Over 30 years of experience, every time we produce in
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We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
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Whatsapp: 008618016442021
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