Automatic Liquid Inks Can Filling Machine
Precision ink can filling: 80 cans/hour, ±0.15% accuracy. ATEX Zone 1, Pantone® validation & anti-settling tech. For electronics/security inks.
- Brand： glzon
- Model： GZM
InkJetFill IJF-5000 Series
Precision Engineered for Demanding Inks
Core Innovation: Zero-Settle Filling? Technology
Shanghai Guangzhi IJF-5000 achieves ±0.15% gravimetric accuracy at 80 cans/hour for conductive/solvent/UV-curable inks – featuring ATEX Zone 1 certification, Pantone?-calibrated dosing, and dynamic viscosity adaptation. Engineered to eliminate pigment settling, static discharge, and color drift in electronics, packaging, and security ink production.
Technology Breakthroughs
1. Pigment Suspension System
Critical Performance:
Ink Type | Settling Prevention Tech | Pigment Uniformity |
|---|---|---|
Conductive Silver | Electromagnetic stirring | >99.9% (σ<0.1%) |
Metallic Offset | Anti-gravity pulsed flow | ΔE<0.3 (ISO 13655) |
UV Flexo | Low-shear peristaltic pump | Particle size Δ<0.2μm |
2. Hazard Defense Matrix
Risk | Technology | Certification |
|---|---|---|
Solvent Ignition | N? inerting (O?<0.3%) | ATEX II 2G Ex db IIC T4 |
Static Discharge | Ionized air + grounding <10? Ω | ANSI/ESD S20.20 |
VOC Emission | Condensation + carbon adsorption | EPA Method 25A >99.5% |
Cross-Contamination | Self-flushing nano nozzles | Cleanliness Class ISO 4 |
Technical Specifications
Model | IJF-5100 (Standard) | IJF-5200C (Conductive) | IJF-5300X (ATEX) |
|---|---|---|---|
Capacity | 0.5-10kg (±0.15%) | 0.2-5kg (±0.1%) | 0.5-8kg (±0.2%) |
Throughput | 80 cans/hour | 70 cans/hour | 65 cans/hour |
Viscosity Range | 50-100,000 cP | 100-50,000 cP | 200-80,000 cP |
Dosing Technology | Coriolis mass flow | Micro piston + load cell | ATEX Coriolis |
Accuracy | ±0.15% | ±0.1% | ±0.18% |
Material Contact | 316L EP + PFA | 316L + Diamond coating | Hastelloy C276 |
Conductivity Control | N/A | 10?? S/m to 10? S/m | N/A |
Power | 380V/50Hz, 5.8kW | 380V/50Hz, 6.5kW | 24VDC Ex ia |
N? Consumption | 35 L/min | 40 L/min | 45 L/min |
Color Change Time | <18 sec | <25 sec | <22 sec |
Footprint (L×W×H) | 2800×1600×2200mm | 3000×1700×2300mm | 3200×1800×2400mm |
Industry-Specific Engineering
Electronics Inks
EMI shielding effectiveness monitoring
Low-cling nozzle design
IPC-4101 compliant
Security Printing
RFID-tagged batch encryption
Tamper-evident filling logs
Banknote substrate compatibility
Packaging Inks
Migration testing port
FDA 21 CFR 175.300 compliance
Low-odor formulation mode
Industrial Marking
Abrasion-resistant additives injection
MIL-STD-130M compliance
High-temperature stability (80°C)
Color Integrity System
Pantone? Live Verification:
Key Metrics:
Color Consistency:
Parameter
Control Range
Lab* values
ΔE<0.5 (ISO 13655)
Opacity
±0.3%
Contamination Prevention:
Triple-stage solvent flush
Waste <3ml per change
Operational Impact
Global Electronics Ink Producer:
Challenge: 15% batch rejection due to conductivity drift
IJF-5200C Solution:
? Real-time resistivity control
? Diamond-coated flow path
Results:
? ±0.1% conductivity stability
? Zero batch rejection in 9 months
? ROI: 7 months
Certifications & Upgrades
Global Compliance:
ATEX 2014/34/EU (Zone 1)
IECEx IEC 60079-0/11/31
Pantone? Certified Manufacturer
BS 5609 Marine Durability
Advanced Modules:
Module | Function |
|---|---|
Inline Rheometer | Real-time viscosity (±10 cP) |
Particle Analyzer | 0.1-100μm size distribution |
AR Formulation Guide | HoloLens-assisted recipe setup |
Blockchain Tracking | Secure IP protection |
Service & Support
24/7 Ink Tech Support:
Remote diagnostics via IIoT gateway
Critical Spares ≤48h:
Component
IJF-5100/IJF-5200C
IJF-5300X (ATEX)
Dosing sensors
Coriolis/Piston
Ex-rated Coriolis
Anti-static nozzles
Diamond-coated
Kalrez? static-safe
Performance Warranty:
Parameter
Guarantee
Color consistency
ΔE<0.5 for 5 years
Dosing accuracy
±0.15% for 2M cycles
Precision in Every Drop
Shanghai Guangzhi IJF-5000: Where advanced inks meet metrological excellence – from nanoscale electronics to currency-grade security printing. ?