Automatic Lid Pressing System for 5– 20L Pail and Jerrycan Capping
Automatic lid sealer: 60 pails/hour, ±0.3% torque accuracy. Vision-guided, ATEX/FDA certified. Zero leaks guaranteed. Free demo!
- Brand： glzon
- Model： GZM_30L
AutoSeal Pro AS-600 Series
Automatic Lid Pressing System for 5-20L Pails & Jerrycans
High-Speed Sealing | Precision Torque Control | Zero Leaks Guaranteed
Technical Specifications
Parameter | AS-610 (Standard) | AS-620X (ATEX) | AS-630F (Food Grade) |
|---|---|---|---|
Capacity | 5-20L Containers | Same | Same |
Throughput | 60 units/hour | 55 units/hour | 58 units/hour |
Lid Types | Screw Caps, Snap Lids, Drum Lids | Same + Child-Resistant | Tamper-Evident Seals |
Torque Range | 5-50 N·m (±0.3%) | 5-60 N·m (±0.4%) | 3-40 N·m (±0.2%) |
Seal Force | 200-1500 N (±1%) | Same | 150-1200 N |
Cycle Time | 6 sec/unit | 6.5 sec/unit | 6.2 sec/unit |
Accuracy | ±0.3% Angular Rotation | ±0.4% | ±0.2% |
Material Contact | Powder-Coated Steel | 304 SS | 316L SS + FDA UHMW-PE |
Power | 400V/50Hz, 3.5kW | 24VDC Ex ia | 400V/50Hz, 3.2kW |
Air Consumption | 120 L/min @ 0.6MPa | 100 L/min | 110 L/min |
Leak Test Pressure | 0.8 bar (ISO 8317) | 1.0 bar | 0.9 bar (ASTM F2095) |
Changeover Time | <90s (Tool-Free) | <100s | <85s |
Footprint (L×W×H) | 1800×1200×2200mm | 1900×1300×2300mm | 1800×1200×2200mm |
Core Innovations
1. VisionTork? Adaptive Sealing
Precision Features:
3D Lid Alignment: ±0.1mm positioning accuracy
Cross-Thread Prevention: Auto-reverse at >15% friction increase
Deformation Compensation: AI-based material flex algorithm
2. Universal Quick-Change System
Tooling Kit | Compatibility | Swap Time |
|---|---|---|
Round Pail (?200-300mm) | 5-20L pails | 45s |
Jerrycan (Rectangular) | 10-30L containers | 50s |
Drum Lid (?80-120mm) | 20-220L drums | 60s |
Industry-Specific Solutions
Chemicals & Lubricants
Feature | Technology |
|---|---|
Vapor Containment | Kalrez? gaskets + N? assist |
Static Control | Ionized Air Curtain (<10? Ω) |
ATEX Compliance | Pressurized Cabin (Zone 2) |
Paints & Coatings
Anti-Skinning Mode:
O? <0.5% headspace control
Ultrasonic seam sealing
Color-Coded Cap Recognition
Food & Pharma
Component | Certification |
|---|---|
Contact Surfaces | EHEDG EL Class I |
Cleanability | 20-min CIP Cycle |
Allergen Control | Dedicated Tool Sets |
Smart Control System
10" HMI with SealOS?
Data Intelligence:
OEE Dashboard:
Metric
Performance
Uptime
99.5%
Reject Rate
<0.03%
Anomaly Detection:
Issue
Resolution
Cap Damage
Auto Tool Retraction
Torque Drift
Instant Calibration
Performance Validation
PPG Coatings Case Study:
*"After 6 months using AS-610:
Output: 20 → 60 pails/hour (+200%)
Leakage Rate: 2.8% → 0.05%
Cap Damage: 0**
ROI: 4 months"*
Certifications
? ATEX 2014/34/EU (Zone 2) ? FDA 21 CFR 177.2600 ? ISO 9001:2015 ? CE EN 415-7 ? ANSI/UL 2054 Child-Resistant
Line Integration
1. Conveyor Infeed → 2. Vision Positioning → 3. Auto Lid Placement → 4. Servo-Controlled Pressing → 5. Pressure Decay Test → 6. Reject Sorting → 7. Palletizing
Cycle Time: 6 seconds/unit
Pricing & ROI
Model | Base Price | ROI Period | Key Feature |
|---|---|---|---|
AS-610 | $42,500 | 4 months | 60 units/hour |
AS-620X | $58,000 | 5 months | ATEX Zone 2 |
AS-630F | $49,800 | 4.5 months | EHEDG Certified |
Cost Savings:
? Labor Reduction: - Manual: 3 operators → Automated: 0.5 FTE - Savings: $38,000/year ? Material Savings: - Cap damage: $9,000/year - Product leakage: $24,000/year
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021