Shanghai Guangzhi’s Gear Lube Filler achieves ±0.3% accuracy for 50ml-10L bottles at 80 bpm. Features splash-proof nozzles, ATEX option, and ERP integration for engine oil/polymers.
Shanghai Guangzhi Automation's Automatic Gear Lube Oil Bottle Filler delivers pharmaceutical-grade accuracy for high-viscosity fluids (50-10,000 cP). Engineered for engine oils, gear lubes, and synthetic polymers, it combines volumetric piston filling (±0.3% accuracy), splash-proof robotics, and ATEX-certified safety to maximize throughput in harsh industrial environments.
1. Viscosity-Adaptive Filling
Tri-Piston Volumetric System: Adjusts stroke speed for viscosities 50-10,000 cP (SAE 75W-90 to GL-5).
Thermal Compensation: Real-time temperature monitoring (±0.5°C) maintains ±0.3% accuracy across -10°C to 80°C.
2. Zero-Contamination Design
Splash-Proof Nozzles: Teflon-coated filling heads with drip recovery shrouds (<0.1mL residual).
Class D Air Purge: ISO 8573-1 certified air barrier prevents particulate ingress during filling.
3. Industry 4.0 Integration
Robotic Handling: 6-axis robot places bottles (50ml-10L) with ±0.25mm repeatability.
ERP/MES Connectivity: OPC UA/Modbus TCP sync for batch tracking, OEE analysis, and SAP integration.
| Parameter | Standard Model | ATEX Model |
|---|---|---|
| Capacity Range | 50ml–10L | 100ml–5L |
| Accuracy | ±0.3% | ±0.5% |
| Max Viscosity | 10,000 cP | 5,000 cP |
| Speed | 60-80 bottles/minute | 40-60 bottles/minute |
| Bottle Compatibility | PET/HDPE/Glass (?30-120mm) | HDPE only (?40-100mm) |
| Power | 380V/50Hz, 7.5kW | 24VDC intrinsic safety |
| Air Supply | 0.6 MPa @ 80 L/min | 0.5 MPa @ 60 L/min |
| Footprint (L×W×H) | 3200×1800×2100mm | 3500×1800×2100mm |
| Fluid Type | Filling Solution | Safety System |
|---|---|---|
| Engine Oil (5W-30) | Heated manifold (40°C) | Static eliminator bar |
| Gear Lube (GL-4) | High-torque piston (shear 500s?1) | Vapor extraction hood |
| Silicone Grease | Positive-displacement auger | Nitrogen blanket option |
10" Color HMI: Recipe management (100+ formulas), viscosity/temp profiles, fault diagnostics.
Vision Inspection: In-line checks for fill level (±1mm), cap presence, label alignment.
Self-Cleaning CIP: Automated flush cycle with solvent recovery (changeover <8 mins).
Case Study: German Automotive Supplier
Challenge: Manual filling caused 4.2% overfill loss + inconsistent GL-5 bottling
Solution: ATEX-certified dual-piston filler with thermal control
Results:
0.25% material loss (16x reduction)
68 bottles/min sustained output
Payback in 5 months
Certifications: CE, ATEX II 2G c T4, ISO 15378, FDA CFR 21
Critical Options:
| Module | Function |
|---|---|
| Anti-static ionizer | Prevents sparking (≥35kV fluids) |
| Net weight filling mode | For foaming silicone oils |
| RFID batch tracking | Unique bottle serialization |
Worldwide Support:
Remote diagnostics via VPN-secured IIoT
Critical spares (pistons/nozzles) shipped in 48h
Precision Engineered for Viscous Fluids
Shanghai Guangzhi empowers lubricant producers with unmatched accuracy, speed, and compliance for gear oil packaging.
