Shanghai Guangzhi’s 2-Head Filling Machine achieves ±0.5% accuracy for 500-5000ml hair oils/creams at 80 bpm. Features CIP cleaning, FDA-compliant design & anti-drip nozzles.
Shanghai Guangzhi Automation’s 2-Head Hair Oil & Cream Filler delivers pharmaceutical-grade accuracy for viscous hair products (50-20,000 cP). Engineered for serums, conditioners, and thick creams in 500-5000ml bottles, it combines volumetric piston filling (±0.5% accuracy), CIP sanitation, and GMP-compliant construction to maximize output in ISO 22716-certified facilities.
1. Dual-Head Synchronized Filling
Independent Servo Control: Each head adjusts stroke speed for varying viscosities (serums to shea butter).
±0.5% Volumetric Accuracy: Temperature-compensated pistons maintain precision across 5°C-45°C product temps.
2. Zero-Contamination Design
FDA-Compliant Materials: 316L stainless steel contact surfaces + PTFE seals (21 CFR Part 177).
Anti-Drip Nozzles: Spring-loaded retraction with drip tray capture (<0.05mL residual).
3. Smart Automation
Vision-Guided Bottle Handling: 6-axis robot positions bottles (PET/HDPE/glass) with ±0.3mm tolerance.
10" HMI with Recipe Cloud: Stores 200+ formulations; syncs batch data to ERP via OPC UA.
| Parameter | Specification |
|---|---|
| Filling Range | 500–5000ml (adjustable per head) |
| Accuracy | ±0.5% (volumetric) |
| Max Viscosity | 20,000 cP |
| Speed | 60–80 bottles/minute |
| Bottle Neck ? | 18–80mm |
| Power Supply | 220V/50Hz, 5.5kW |
| Air Pressure | 0.6 MPa @ 50 L/min |
| CIP Cleaning Time | <7 minutes |
| Footprint (L×W×H) | 2800×1600×2100mm |
| Product Type | Filling Solution | Sanitation Feature |
|---|---|---|
| Lightweight Oils | Overflow filling (foam control) | UV-C tunnel post-filling |
| Thick Creams | Piston + auger hybrid system | Steam-sterilizable nozzles |
| Silicone Serums | Low-pressure filling (anti-aeration) | Nitrogen blanketing option |
Material Traceability: Laser-etched batch codes on SS316L parts
Quick-Change Tooling: <10 min switch between bottle formats
Cleanroom Compatibility: ISO Class 7 (option for Class 5)
Data Integrity: 21 CFR Part 11 compliant electronic records
Case Study: Korean Hair Care Brand
Challenge: 3.8% overfill in 1000ml argan oil bottles + cross-contamination risks
Solution: Dual-head filler with vision-guided overflow control
Results:
0.4% material savings ($216K/year)
Zero batch recalls in 18 months
78 bottles/minute sustained output
Global Standards: FDA, CE, ISO 22716, GMP Cosmetic
Critical Options:
| Module | Function |
|---|---|
| In-line viscosity sensor | Real-time adjustment (±5 cP) |
| Anti-static ionizer | Prevents dust attraction (≥30kV) |
| RFID cap torque control | Ensures 8–12 in-lb seal integrity |
Support:
24/7 remote diagnostics with AR glasses guidance
Sanitary spare kits (gaskets/nozzles) shipped in 24h
Precision Engineered for Beauty
Shanghai Guangzhi empowers cosmetic manufacturers with unmatched filling accuracy, hygiene, and efficiency for premium hair care products.
