Explosion-proof gravimetric filling system for liquid surface diluents. Features zirconium corrosion resistance, ±0.05% accuracy, ATEX Zone 0 compliance, and 45 drums/hour throughput.
Automatic Gravimetric 200L Drum Filling System for Liquid Surface Diluents
ATEX Zone 0 Certified ? 45 Drums/Hr ? ±0.05% Accuracy ? Triple VOC Containment ? Corrosion-Immune Design
| Parameter | DF-2100 (Standard) | DF-2200X (ATEX Zone 0) | DF-2300P (High-Purity) |
|---|---|---|---|
| Capacity | 200L (±0.05%) | 200L (±0.08%) | 200L (±0.03%) |
| Throughput | 45 Drums/Hr | 40 Drums/Hr | 38 Drums/Hr |
| Accuracy | ±0.05% Gravimetric | ±0.08% | ±0.03% |
| Viscosity Range | 0.3-50,000 cP | 0.5-30,000 cP | 0.1-100,000 cP |
| Material Compatibility | Ketones ? Esters ? Glycols ? Chlorinated Solvents ? Aliphatics | Aromatic Hydrocarbons | Semiconductor-Grade Diluents |
| Explosion Protection | ATEX Zone 0/21 | IECEx Zone 0 | ATEX + SEMI F20 |
| Filling Technology | Coriolis Mass Flow + Gear Pump<br>Flow Rate: 250L/min<br>Density Accuracy: ±0.01% | ATEX Diaphragm Pump | Peristaltic Pump (FDA) |
| Material Contact | Zirconium R60702 | Hastelloy C276 | PFA-Lined Zirconium |
| Corrosion Resistance | 0.001 mm/yr (ASTM G31)<br>Temp Range: -40°C to 120°C | 0.05 mm/yr | USP Class VI Compliance |
| VOC Containment | TripleLock?:<br>1. -0.8bar Vacuum Hood<br>2. N? Blanketing (O?<0.3%)<br>3. Activated Carbon Adsorption (99.98%) | + Catalytic Oxidizer | Ionic Filtration |
| Static Control | Ionized Air Curtain<br>? 10? ions/cm3 Output<br>? <0.1kV Surface Charge<br>? SIL-3 Spark Detection | NFPA 77 Compliance | ESD Grounding System |
| Changeover Time | <120s (Tool-Free) | <150s | <90s |
| Power | 480V/60Hz, 15kW | 24VDC Ex ia | 480V/60Hz, 14kW |
| Certifications | CE, ISO 9001 | ATEX/IECEx Zone 0 | SEMI F20/F44 |
Performance Validation:
| Diluent Type | VOC Inlet | Capture Efficiency | Regulatory Limit |
|---|---|---|---|
| Acetone | 5,000ppm | 99.99% | EPA 100ppm |
| MEK | 8,000ppm | 99.97% | OSHA 200ppm |
| n-Propyl Bromide | 12,000ppm | 99.95% | EU 50ppm |
| Component | Material | Corrosion Rate |
|---|---|---|
| Flow Path | Zirconium R60702 | 0.001 mm/yr |
| Seals | Kalrez?6375 | 0.0005 mm/yr |
| Sensors | Diamond-Coated Probes | Immune to Halogen Attack |
1. AGV Drum Loading → 2. Helium Leak Test (<10?? mbar·L/s) → 3. Nitrogen Purging (O?<0.3%) → 4. Submerged Filling (±0.05%) → 5. Vacuum Hood Retract → 6. Torque-Sealing (80-200 N·m) → 7. Weight Verification → 8. Laser Batch Coding → 9. Automated Palletizing
Cycle Time: 80 seconds/drum
Precision & Safety Excellence
? Gravimetric Mastery: | **Technology**| **Performance**| |-------------------------|------------------------| | Micro-Coriolis Meter | ±0.01% Density Accuracy | | Air Buoyancy Comp. | ±0.03% Error| | Temp Control| ±0.1°C Peltier System | ? Zero-Emission Operation: 1. 99.98% Carbon Adsorption 2. Double Mechanical Seals (API 682) 3. Helium-Verified Integrity ? Industrial 4.0 Integration: - OPC UA/PROFINET Connectivity - Predictive Maintenance AI - Blockchain Batch Records
? ATEX 2014/34/EU Zone 0 ? IECEx IEC 60079-0/1/7/31 ? SEMI F20 (Semiconductor Grade) ? FDA 21 CFR 175.300
TSMC Semiconductor Cleaning Facility:
"After implementing DF-2300P:
Output: 25 → 45 Drums/Hr (+80%)
VOC Emissions: ↓99.97% (Carbon Adsorption)
Accuracy: ±0.1% → ±0.02%
ROI Period: 11 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
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We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
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