Climate-optimized foam-free filling system for 200L drums. Features patented TripleVac™ technology, Fujian monsoon-proof design, EHEDG/FDA compliance, and 50 drums/hour throughput.
Automatic Inline Foam-Free Filling System for 200L Drums
Patented Vacuum Submersion ? 50 Drums/Hr ? ±0.5% Accuracy ? Fujian Climate-Adaptive ? EHEDG/FDA Dual-Certified
| Parameter | FF-2100 (Standard) | FF-2200H (High-Viscosity) | FF-2300P (Pharma-Grade) |
|---|---|---|---|
| Capacity | 200L (±0.5%) | 200L (±0.8%) | 200L (±0.3%) |
| Throughput | 50 Drums/Hr | 45 Drums/Hr | 42 Drums/Hr |
| Foam Control | TripleVac? Technology:<br>1. -0.8bar Vacuum Submersion<br>2. 40kHz Ultrasonic Cavitation<br>3. Coanda Adhesion Nozzle | Same + Temp Control | VHP-Compatible |
| Viscosity Range | 50-100,000 cP | 500-500,000 cP | 10-50,000 cP |
| Material Compatibility | PU Foams ? Silicones ? Latex ? EPS Resins ? Rubber Solutions | Solvent-Blown Systems | Bio-Based Formulations |
| Filling Technology | Gear Pump + Mass Flow Meter<br>Flow Rate: 300L/min<br>Density Accuracy: ±0.1% | Progressive Cavity Pump | Sanitary Peristaltic |
| Material Contact | 316L EP (Ra<0.4μm) | Hastelloy C276 | Glass-Lined Path |
| Fujian Climate Adaptation | HumidityGuard? System:<br>? -40°C Dew Point Control<br>? RH<5% ±0.1%<br>? Monsoon-Sealed Electronics | Typhoon-Tested Housing | IP69K Protection |
| Cleanability | CIP 8-min Cycle<br>ATP<3 RLU<br>Tool-Free Disassembly | Same | SIP/CIP Validation |
| Power | 380V/50Hz, 15kW | 380V/50Hz, 18kW | 380V/50Hz, 14kW |
| Certifications | CE, ISO 9001 | EHEDG EL Class I | FDA 21 CFR 175.300 |
Performance Validation (Fujian Wet Season):
| Material | Ambient RH | Foam Height | Competitor Average |
|---|---|---|---|
| PU Foam (500cP) | 85% | 0mm | 25-50mm |
| Silicone (1,200cP) | 92% | 0mm | 30-60mm |
| Latex Dispersion | 78% | 0mm | 15-40mm |
| Component | Technology | Fujian Certification |
|---|---|---|
| Electronics | Conformal Coating (MIL-I-46058) | GB/T 2423.17 Salt Spray |
| Seals | Kalrez? Perfluoroelastomer | 300h Damp Heat Test Pass |
| Structural | 304SS + Epoxy-Polyester Coating | Fujian Coastal Corrosion Cert |
1. AGV Drum Loading → 2. Humidity Control (RH<5%) → 3. Vacuum Submersion Filling (-0.8bar) → 4. Ultrasonic Defoaming (40kHz) → 5. Coanda Nozzle Retract → 6. Torque-Sealing (100-200 N·m) → 7. Weight Verification → 8. Laser Coding → 9. Automated Palletizing
Cycle Time: 72 seconds/drum
Foam Elimination & Climate Defense
? Zero-Foam Guarantee: | **Technology**| **Performance**| |-------------------------|------------------------| | Vacuum Level | -0.8bar ±0.05bar| | Cavitation Energy| 5W/cm2 @40kHz| | Adhesion Angle| 16° Precision Edge| ? Fujian Climate Optimization: - Typhoon-Sealed Control Cabinets - Salt Spray Resistance >720h - -40°C Dew Point System ? Industrial Reliability: - Hardox 500 Frame (450 HB) - IP66/IP69K Protection - 15-Year Corrosion Warranty
? EHEDG EL Class I (Certificate #EH-2024-FJ01) ? FDA 21 CFR 175.300 ? Fujian Coastal Industrial Equipment Certification (FJ-CIEC-2024) ? GB 4208-2017 IP69K
"After commissioning FF-2100 during monsoon season:
Throughput: 32 → 50 Drums/Hr (+56%)
Foam Waste: 12,000L/month → 38L/month
Humidity-Related Downtime: 18% → 0%
ROI Period: 5.8 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
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