Auto Inline 6 Nozzles Volumetric Juices Filling Machine
6-nozzle inline juice filler: 360 bottles/min, ±0.5% accuracy. EHEDG certified aseptic design, cold/hot/carbonated modes. FDA/3-A compliant.
- Brand： glzon
- Model： GZM
JuiceFlow JF-6000 Series
Six Streams. One Perfect Flow.
Core Innovation: Synchronized Volumetric Control?
Shanghai Guangzhi JF-6000 achieves 360 bottles/minute with ±0.5% volumetric accuracy via 6 independently calibrated nozzles, inline carbonation control, and steam-sterilizable paths. Designed for NFC juices, carbonated drinks, plant-based beverages (1-1000 cP), it combines aseptic safety and high-output efficiency for PET/glass bottling operations.
Technology Architecture
1. HexaSync? Filling Technology
Key Innovations:
Module | Technology | Precision |
|---|---|---|
Nozzle Calibration | Laser-guided servo valves | ±0.3ml per nozzle |
Carbonation Control | Inline CO? monitoring (0-8g/L) | ±0.1g/L |
Temperature Mgmt | Peltier jacket (2°C-85°C) | ±0.5°C |
2. Hygienic Design Excellence
Material Contact:
316L SS (Ra≤0.8μm)
FDA silicone seals
Cleanability:
Process
Time
Efficacy
CIP
<8 min
ATP<0.5 RLU
SIP (121°C steam)
15 min
SAL 10??
Certifications: EHEDG Type EL Aseptic Class
Technical Specifications
Model | JF-6100 (Still Beverages) | JF-6200C (Carbonated) | JF-6300U (Ultra-Aseptic) |
|---|---|---|---|
Capacity | 200ml-2L (±0.5%) | 250ml-1.5L (±0.6%) | 100ml-1L (±0.4%) |
Output | 360 bpm | 300 bpm | 240 bpm |
Viscosity Range | 1-1000 cP | 1-100 cP (carbonated) | 1-500 cP |
Filling Accuracy | ±0.5% | ±0.6% | ±0.4% |
Temperature Range | 2°C-85°C | 2°C-5°C | 2°C-25°C (cold fill) |
Material Contact | 316L SS + FDA EPDM | Same | 316L EP + USP Class VI seals |
Power | 380V/60Hz, 18.5kW | 20.5kW | 15kW + UPS backup |
Steam Consumption | 25 kg/h @ 2bar | N/A | 40 kg/h @ 3bar |
CO? Consumption | N/A | 300 L/min | N/A |
Changeover Time | <3 min (container size) | <5 min | <8 min (sterile protocol) |
Footprint (L×W) | 6500×2400mm | 7000×2600mm | 8000×3000mm |
Industry-Specific Innovations
Cold Pressed Juices
Oxygen scavenging (O?<0.5ppm headspace)
Light-blocking enclosure (ΔVitamin C<2%)
HPP compatibility validation
Carbonated Beverages
Feature | Specification |
|---|---|
Foam control | Vacuum-assisted filling |
CO? recovery | >98% efficiency |
Brix/CO? sync | ±0.2°Bx ±0.1g/L |
Plant-Based Drinks
Anti-sedimentation pulsed flow
Ultra-smooth surfaces (Ra 0.4μm)
Allergen control protocol
Functional Beverages
Vitamin infusion ports
pH monitoring (±0.1)
Cloud stabilization technology
Smart Control Ecosystem
15" HMI with Beverage Intelligence
AI-Driven Modules:
Adaptive Carbonation:
Parameter
Control Action
CO? drift ±0.3g/L
Valve pressure correction
Temp Δ>0.7°C
Peltier intervention
Quality Guard:
Anomaly
Response
Particulate >100μm
Line stop + nozzle flush
O?>1.0ppm
Vacuum re-purging
Operational Impact
Global Juice Bottler Case:
Challenge:
? 280 bpm with ±1.2% fill variation
? $190k/year giveaway loss
JF-6100 Solution:
? HexaSync? volumetric control
? Peltier temperature stabilization
Results:
? 360 bpm (±0.5%) +28% capacity
? $220k/year material savings
? ROI: 11 months
Certifications & Upgrades
Global Compliance:
FDA 21 CFR 110/113
EHEDG Doc. 8/10/40
ISO 22000:2018
3-A Symbol #18-19
Premium Modules:
Module | Function |
|---|---|
Inline Brix Analyzer | Real-time °Bx (±0.1°) |
Vision Inspection | Fill level/closure defects |
AR Sanitation Guide | HoloLens-assisted CIP verification |
Carbon Footprint Tracker | kg CO?e per liter filled |
Service Commitment
24/7 Juice Line Guardians:
Remote diagnostics via IIoT gateway
Critical Spares ≤48h:
Component
Delivery
Filling nozzles
Global 48h
Peltier modules
72h (temp-critical)
Performance Warranty:
Parameter
Guarantee
Fill accuracy
±0.5% for 5 years
Sterility assurance
SAL 10?? for 2 years
Precision in Every Pour
Shanghai Guangzhi JF-6000: Where six streams merge into perfect flow – filling juices with laboratory precision at industrial speed, from cold-pressed organic to effervescent refreshment.