Explosion-proof aseptic filling system for veterinary drugs. Features ISO Class 5 isolator, ±0.05% gravimetric accuracy, ATEX Zone 0 compliance, and 40 drums/hour throughput.
Fully Automatic Explosion-Proof Veterinary Drug Filling System for 200L Drums
ATEX Zone 1 Certified ? cGMP Compliance ? 40 Drums/Hr ? ±0.05% Accuracy ? Triple Contamination Control
| Parameter | VF-2100 (Standard) | VF-2200X (ATEX Zone 1) | VF-2300P (Pharma-Grade) |
|---|---|---|---|
| Capacity | 200L (±0.05%) | 200L (±0.08%) | 200L (±0.03%) |
| Throughput | 40 Drums/Hr | 36 Drums/Hr | 35 Drums/Hr |
| Accuracy | ±0.05% Gravimetric | ±0.08% | ±0.03% |
| Drug Compatibility | Antibiotics ? Vaccines ? Hormones ? Parasiticides ? NSAIDs | Solvent-Based Formulations | Lyophilized Powders |
| Material Contact | 316L EP (Ra<0.2μm) | Hastelloy C276 | Glass-Lined Path |
| Explosion Protection | ATEX Zone 1/21 | IECEx Zone 0 | ATEX + cGMP |
| Filling Technology | Peristaltic Pump + Coriolis Meter<br>Flow Rate: 180L/min<br>Density Accuracy: ±0.01% | ATEX Diaphragm Pump | Sanitary Peristaltic (FDA) |
| Contamination Control | TripleShield?:<br>1. Isolator Barrier (ISO Class 5)<br>2. 0.2μm In-line Filtration<br>3. VHP Sterilization Cycle | Nitrogen Inerting | SIP/CIP Validation |
| Data Integrity | 21 CFR Part 11 Compliance:<br>? Blockchain Audit Trail<br>? Electronic Signatures<br>? Real-Time MES Integration | Same | ALCOA+ Principles |
| VOC Containment | Activated Carbon Adsorption<br>99.97% Efficiency<br>Certification: EPA Method 25 | + Catalytic Oxidizer | Closed-Loop System |
| Power | 480V/60Hz, 12kW | 24VDC Ex ia | 480V/60Hz, 11kW |
| Certifications | CE, ISO 9001 | ATEX/IECEx Zone 0 | FDA 21 CFR 211/820 |
Sterility Validation:
| Parameter | VF-2300P Performance | Pharmacopoeia Limit |
|---|---|---|
| Bioburden | <0.1 CFU/L | <10 CFU/L (USP <1111>) |
| Endotoxin | <0.001 EU/mL | <0.25 EU/mL (EP 2.6.14) |
| Particles | ISO Class 5 | ISO Class 8 |
| Layer | Technology | Certification |
|---|---|---|
| Primary Barrier | Nitrogen Inerting (O?<0.1%) | EN 60079-2 |
| Secondary Defense | SIL-3 Spark Detection | IEC 61508 |
| Tertiary Venting | Rupture Discs (0.5bar) | NFPA 68 |
1. AGV Drum Infeed → 2. VHP Sterilization (45min) → 3. Isolator Transfer → 4. Aseptic Filling (±0.05%) → 5. In-line Filtration (0.2μm) → 6. Torque-Sealing (80-200 N·m) → 7. Weight Verification → 8. Laser Coding → 9. Automated Palletizing
Cycle Time: 90 seconds/drum
Pharmaceutical-Grade Precision
? Aseptic Guarantee: | **Component** | **Performance**| |----------------------|------------------------| | Isolator| ISO Class 5| | VHP Cycle | 6-log Bioburden Reduction | | Sterile Filtration | 0.2μm Absolute Retention | ? Explosion-Safe Architecture: 1. ATEX Zone 0 Certification (Category 1G) 2. Intrinsic Safety (Ex ia) 3. Static Dissipation <0.1kV ? Data Integrity: - Blockchain Batch Records - Electronic Signature (RSA-2048) - Real-Time ERP Integration
? ATEX 2014/34/EU Zone 0 ? FDA 21 CFR 211 (cGMP) ? EU GMP Annex 1 ? ISO 14644-1 Class 5
Zoetis Veterinary Manufacturing:
"After implementing VF-2300P:
Output: 22 → 40 Drums/Hr (+82%)
Sterility Failure Rate: 0.8% → 0%
Data Integrity Compliance: 100% Audit Success
ROI Period: 14 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
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We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
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