Explosion-proof IBC filler for corrosive chemicals: ±0.3% accuracy, 15 IBCs/hour. Hastelloy C276 flow path, VOC recovery >99.5%. ATEX Zone 1 certified.
Where Corrosive Chemicals Meet Absolute Safety
Shanghai Guangzhi EX-IBC500 redefines hazardous material handling with ±0.3% gravimetric accuracy for acidic/alkaline/solvent filling in Zone 1/21 environments. Featuring:
? Pressurized Ex d IIC T4 control cabinet
? Hastelloy C276 wetted path (Ra≤0.4μm)
? Coriolis mass flow with ATEX certification
? VOC recovery >99.5% (EPA Method 21)
Achieving 15 IBCs/hour while eliminating ignition risks and corrosion failures in chemical, pharmaceutical, and energy operations.
| Component | Material Science | Performance Certification |
|---|---|---|
| Flow Tube Assembly | Hastelloy C276 + PTFE lining | NACE TM0177 Level A (H?S service) |
| Valves & Fittings | Titanium Gr.5 + ZrO? coating | ISO 15156-3 Sulphide stress cracking |
| Sensor Housing | 904L SS with electropolishing | ASTM G48 Method A (pitting resistance) |
| Structural Frame | 316Ti SS + Xylan coating | ISO 12944 C5-M corrosion class |
Safety Critical Specs:
Pressurization System:
| Parameter | Spec | Standard |
|---|---|---|
| Purge flow rate | 50 L/min | EN 60079-2 |
| Pressure holding | 50 mbar (min) | IECEx IEC 60079-2 |
Grounding Protection:
Dual-ground verification (<1 Ω)
Spark gap monitoring
| Model | EX-IBC510 (Standard) | EX-IBC520 (Offshore) | EX-IBC530 (Pharma) |
|---|---|---|---|
| Accuracy | ±0.3% | ±0.5% | ±0.2% |
| Capacity | 500-1500L | 300-1000L | 200-800L |
| Flow Rate | 100-400 L/min | 80-300 L/min | 50-200 L/min |
| Material Compatibility | pH 0-14, Halogens, H?S | Seawater + Crude oil | CIP/SIP ready |
| ATEX Certification | II 2G Ex db IIC T4 | II 1G Ex db IIC T3 | II 2D Ex tb IIIC T135°C |
| Corrosion Resistance | NACE MR0103 | ISO 21457 (offshore) | ASME BPE-2019 |
| VOC Recovery | >99.5% (carbon adsorption) | >99% (thermal oxidizer) | Condensation recovery |
| Power | 24VDC Ex ia | 24VDC Ex ia | 24VDC Ex ia |
| N? Consumption | 30 L/min @ 4bar | 25 L/min @ 4bar | 20 L/min @ 4bar |
| Footprint (L×W×H) | 3500×2200×3000mm | 3800×2400×3200mm | 3200×2000×2800mm |
Chemical Processing
Chlor-alkali resistant membranes
Hydrogen embrittlement prevention
PFA-lined hoses for HF acid
Oil & Gas Offshore
ISO 21457 material selection
Motion compensation (±5°)
H?S service package
Pharmaceutical Solvents
Clean-in-place (CIP) with solvent recovery
Isolator compatibility
21 CFR Part 11 data integrity
Wastewater Treatment
Abrasion-resistant ceramic coatings
H?S >1000ppm tolerance
Explosion venting design
10" Ex ia HMI with Predictive Safety
AI Safety Modules:
Static Charge Prediction:
| Risk Level | Action |
|---|---|
| >5kV detected | Auto-flow reduction |
| >10kV predicted | Emergency shutdown |
Corrosion Analytics:
Wall thickness monitoring (UT sensors)
Pitting index calculation
Chemical Terminal Case:
Challenge: HCl filling with 3% loss + vessel corrosion
Solution: EX-IBC510 with Hastelloy C276 flow path
Results:
? Zero corrosion in 24 months
? ±0.2% accuracy saving $1.8M/year
? ROI: 9 months
Global Compliance:
ATEX 2014/34/EU (Category 1G/1D)
IECEx IEC 60079 Series
NACE MR0175/ISO 15156
ASME B31.3 Process Piping
Third-Party Reports:
| Test | Standard | Result |
|---|---|---|
| Explosion containment | EN 60079-1 | Withstand 15 bar overpressure |
| Stress corrosion cracking | ASTM G36 | 1000h in boiling MgCl? - Pass |
| VOC efficiency | EPA Method 21 | 99.6% capture |
Hazard Zone Certified Technicians:
24/7 Remote Diagnostics: Fiber-optic Ex link
Critical Spares ≤72h Global:
| Component | ATEX Certification |
|---|---|
| Coriolis meter | Ex ia IIC T4 |
| Flame arrestors | EN ISO 16852 |
| Pressurized cabinet | Ex pxb IEC 60079-2 |
On-Site Safety Audit:
ATEX recertification support
Corrosion mapping reports
Defying Explosions. Defying Corrosion.
Shanghai Guangzhi EX-IBC500: Engineering impenetrable safety for the world's most aggressive chemicals – where every drop is guarded by military-grade protection. ?
