DeskFill Pro DF-1000 SeriesSemi-Automatic 10L Desktop Ink & Solvent Filling SystemLaboratory-Grade Precision • 30 Bottles/Hr • ±0.05% Accuracy • ATEX Zone 2 • Zero-VOC EmissionCore Technical Speci
Semi-Automatic 10L Desktop Ink & Solvent Filling System
Laboratory-Grade Precision ? 30 Bottles/Hr ? ±0.05% Accuracy ? ATEX Zone 2 ? Zero-VOC Emission
| Parameter | DF-1010 (Standard) | DF-1020X (ATEX) | DF-1030P (Pharma-Grade) |
|---|---|---|---|
| Capacity | 10L (±0.05%) | 10L (±0.08%) | 10L (±0.03%) |
| Throughput | 30 Bottles/Hr | 28 Bottles/Hr | 25 Bottles/Hr |
| Accuracy | ±0.05% Gravimetric | ±0.08% | ±0.03% |
| Viscosity Range | 1-50,000 cP | 5-30,000 cP | 0.5-100,000 cP |
| Filling Technology | Micro-Piston + Coriolis Meter | ATEX Diaphragm Pump | Peristaltic Pump (FDA) |
| Material Contact | 316L EP (Ra<0.4μm) | Hastelloy C276 | Glass-Lined Path |
| VOC Containment | TripleShield?:<br>1. Activated Carbon Adsorption<br>2. -0.5bar Vacuum Hood<br>3. Kalrez? Seals | + Nitrogen Inerting | VHP Sterilization |
| Drip Control | Nanoscale Capillary Break<br>? Laser-Cut Edge<br>? PTFE Nano-Coating | Spring-Loaded Nozzle | Ultrasonic Vibration |
| Footprint | 600×450×500mm | Same | Same |
| Weight | 48kg | 52kg | 45kg |
| Power | 110-240V AC, 850W | 24VDC Ex ia | 110-240V AC, 780W |
| Certifications | CE, ISO 9001 | ATEX Zone 2 | FDA 21 CFR 175.300 |
Performance Validation:
| Solvent Type | Viscosity | Fill Accuracy | Residual |
|---|---|---|---|
| IPA | 2.1 cP | ±0.03% | <0.1ml |
| Toluene | 0.59 cP | ±0.04% | <0.08ml |
| Ethyl Acetate | 0.45 cP | ±0.02% | <0.05ml |
| Technology | Function | Efficiency |
|---|---|---|
| Carbon Adsorption | Activated Charcoal Bed | 99.95% VOC Capture |
| Vacuum Hood | -0.5bar ±0.02bar | 100% Splash Containment |
| Seal Integrity | Helium Mass Spec Testing | <10?? mbar·L/s Leak Rate |
Space-Saving Architecture:
Ergonomic Features:
| Component | User Benefit |
|---|---|
| 15° Angled HMI | Reduced Neck Strain |
| Quick-Change Trays | <30s Nozzle Swap |
| Ambient Lighting | 500 Lux Task Illumination |
Printing & Inks
| Challenge | Innovation | Performance |
|---|---|---|
| Color Consistency | In-line Spectrophotometer | ΔE<0.3 (CIELab) |
| Evaporation Loss | Nitrogen Blanketing (O?<0.1%) | <0.01% Volume Loss |
| Static Ignition | Ionized Air Curtain (10? ions/cm3) | <0.1kV Surface Charge |
Electronics Manufacturing
Ultra-Pure Handling:
ESD Protection:
| Feature | Specification |
|---|---|
| Conductive Mat | Surface Resistivity <10? Ω |
| Grounded Tools | <1Ω Resistance |
Pharmaceutical Solvents
| cGMP Compliance | Technical Solution |
|---|---|
| Data Integrity | 21 CFR Part 11 Audit Trail |
| Cleanability | SIP Validation (121°C/30min) |
| Material Safety | USP Class VI Certification |
1. Manual Bottle Placement → 2. Auto-Lid Removal → 3. Vacuum Filling (±0.05%) → 4. Vapor Recovery → 5. Torque Capping (2-10 N·m) → 6. Weight Verification → 7. Conveyor Transfer
Cycle Time: 120 seconds/bottle
Laboratory-Grade Precision
? Micro-Dispensing Mastery: | **Component** | **Performance**| |----------------------|------------------------| | Piezo Piston| 0.1μL Resolution | | Coriolis Meter| ±0.01% Density Accuracy | | Temp Control| ±0.1°C Peltier System | ? Zero-Emission Guarantee: 1. Activated Carbon VOC Capture (99.95%) 2. Double Mechanical Seals 3. -0.5bar Containment Hood ? Industrial-Grade Durability: - Zirconia Ceramic Components (1,500 Hv) - IP54 Splash Protection - 50,000-Hour MTBF
? ATEX 2014/34/EU Zone 2 ? FDA 21 CFR 175.300 ? ISO 9001:2015
HP Digital Ink Facility:
"After deploying DF-1020X:
Output: 18 → 30 Bottles/Hr (+67%)
Solvent Loss: ↓98% (Carbon Adsorption)
Accuracy: ±0.3% → ±0.04%
ROI Period: 4 months"
