ViscFill VF-5000 SeriesSemi-Automatic Precision Filling System for Varnishes & AdhesivesIndustrial-Grade Gravimetric Control • 40 Drums/Hr • ±0.1% Accuracy • ATEX/FDA Dual Compliance • Zero-Drip T
Semi-Automatic Precision Filling System for Varnishes & Adhesives
Industrial-Grade Gravimetric Control ? 40 Drums/Hr ? ±0.1% Accuracy ? ATEX/FDA Dual Compliance ? Zero-Drip Technology
| Parameter | VF-5100 (Standard) | VF-5200X (ATEX) | VF-5300P (Pharma-Grade) |
|---|---|---|---|
| Capacity | 5-30L (±0.1%) | 5-30L (±0.15%) | 5-30L (±0.08%) |
| Throughput | 40 Drums/Hr | 36 Drums/Hr | 35 Drums/Hr |
| Viscosity Range | 100-500,000 cP | 500-300,000 cP | 50-1,000,000 cP |
| Accuracy | ±0.1% Gravimetric | ±0.15% | ±0.08% |
| Filling Technology | Servo Piston + Coriolis Meter | ATEX Gear Pump | Peristaltic Pump (FDA) |
| Drip Control | Vacuum Suction (-0.8bar)<br>+ Coanda Adhesion Nozzle | Spring-Loaded Nozzle | Ultrasonic Scraper |
| Material Contact | 316L SS (Ra<0.8μm) | Hastelloy C276 | 316L EP (Ra<0.4μm) |
| Heating System | Jacketed Path (40-80°C±1°C) | Same | Viscosity-Adaptive Control |
| Agitation | Pulsed Helical Agitator<br>0.1-10 RPM Variable | ATEX Brushless Motor | Low-Shear Paddle |
| Container Types | Buckets ? Drums ? Jerrycans<br>Lid: Screw ? Press ? Snap | UN-Certified Containers | Aseptic Liners |
| Changeover Time | <90s (Tool-Free) | <110s | <75s |
| Power | 380V/50Hz, 5.8kW | 24VDC Ex ia | 380V/50Hz, 5.2kW |
| Certifications | CE, ISO 9001 | ATEX Zone 22 | FDA 21 CFR 175.300 |
Performance Validation:
| Material | Viscosity | Drip Volume | Industry Standard |
|---|---|---|---|
| Epoxy Resin | 120,000 cP | 0mg | 15-30mg |
| Polyurethane | 80,000 cP | 0mg | 10-25mg |
| Acrylic Varnish | 20,000 cP | 0mg | 8-20mg |
| Component | Technology | Precision |
|---|---|---|
| Real-Time Rheometer | In-line Viscometer | ±1% Brookfield |
| Temp Control | PID with Kalman Filter | ±0.5°C |
| Density Compensation | Coriolis Mass Flow Meter | ±0.05% Reading |
Wood Coatings & Adhesives
| Challenge | Innovation | Performance |
|---|---|---|
| Skin Formation | Nitrogen Blanketing (O?<0.3%) | 0% Surface Skinning |
| Settling | Pulsed Ultrasonic Agitation | 99.8% Homogeneity |
| Bubble Entrapment | Vacuum Degassing (-0.9bar) | 0% Air Inclusion |
Industrial Bonding Agents
Static Control:
Curing Prevention:
| Technology | Effect |
|---|---|
| Cooled Nozzle (5-15°C) | Delayed Polymerization |
| UV-Blocking Enclosure | Prevents Premature Cure |
Medical Adhesives
| cGMP Feature | Technical Solution |
|---|---|
| Cleanability | SIP Validation (121°C/30min) |
| Data Integrity | 21 CFR Part 11 Audit Trail |
| Material Traceability | RFID/NFC Tracking |
1. Manual Container Placement → 2. Auto-Nozzle Alignment (±0.5mm) → 3. Viscosity-Temp Calibration → 4. Precision Filling (±0.1%) → 5. Vacuum Nozzle Retract → 6. Torque-Controlled Sealing → 7. Weight Verification → 8. Palletizing
Cycle Time: 90 seconds/drum
Precision Engineering
? Gravimetric Mastery: | **Technology**| **Performance**| |-------------------------|------------------------| | Coriolis Meter| ±0.05% Density Accuracy | | Load Cells| Air Buoyancy Compensation | | Adaptive PID| ±0.1% Fill Consistency | ? Zero-Waste Architecture: 1. Vacuum Suction (-0.8bar) 2. Laser-Cut Capillary Break 3. PTFE Nano-Coating ? Industrial Reliability: - Tungsten Carbide Components (2,200 Hv) - IP66 Washdown Protection - 100,000-Hour MTBF
? ATEX 2014/34/EU Zone 22 ? FDA 21 CFR 175.300 ? ISO 9001:2015
Henkel Adhesive Production Line:
"After implementing VF-5200X:
Output: 22 → 40 Drums/Hr (+82%)
Material Savings: 2.8% → 0.12%
Drip Waste: 1.5L/day → 0.02L/day
ROI Period: 5.5 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
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