CorroShield CS-9000 SeriesIndustrial 200L Caustic Liquid Filling SystemATEX/FDA Dual Compliance • ±0.1% Accuracy • Zero-Leak Technology • Extreme Corrosion ResistanceCore Technical SpecificationsParam
Industrial 200L Caustic Liquid Filling System
ATEX/FDA Dual Compliance ? ±0.1% Accuracy ? Zero-Leak Technology ? Extreme Corrosion Resistance
| Parameter | CS-9100 (Standard) | CS-9200X (ATEX) | CS-9300P (Pharma-Grade) |
|---|---|---|---|
| Capacity | 200L (±0.1%) | 200L (±0.15%) | 200L (±0.08%) |
| Throughput | 25 Drums/Hr | 22 Drums/Hr | 20 Drums/Hr |
| Accuracy | ±0.1% Gravimetric | ±0.15% | ±0.08% |
| Material Compatibility | NaOH ? HCl ? H?SO? ? HF ? HNO? ? Peroxides | Explosive Combos | USP Chemicals |
| Filling Technology | Air-Operated Double Diaphragm Pump | ATEX Gear Pump | Peristaltic Pump (FDA) |
| Corrosion Resistance | Zirconium Alloy Flow Path<br>? Corrosion Rate: <0.001mm/yr<br>? Temp Range: -20°C to 200°C | Hastelloy C276 | Glass-Lined Steel |
| Containment System | Triple-Seal Defense:<br>1. PTFE Bellows Seal<br>2. Secondary Containment Drip Tray<br>3. Vapor Recovery Unit | + Nitrogen Inerting | + VHP Sterilization |
| Leak Detection | Helium Mass Spectrometry<br>Sensitivity: 10?? mbar·L/s | pH/Conductivity Sensors | TOC Monitoring |
| Safety Systems | Emergency Drench Showers ? Spill Containment Sump ? HF Antidote Port | Same | CIP/SIP Integration |
| Material Contact | Zirconium 702 (R60702) | Hastelloy C276 | 316L EP (Ra<0.4μm) |
| Power | 480V/60Hz, 9.5kW | 24VDC Ex ia | 480V/60Hz, 8.2kW |
| Certifications | CE PED 2014/68/EU | ATEX Zone 1 | FDA 21 CFR 177.2600 |
Corrosion Test Data (ASTM G31):
| Chemical | Concentration | Zirconium Corrosion Rate | 316L SS Rate |
|---|---|---|---|
| HCl | 37% | 0.0005 mm/yr | 25 mm/yr |
| NaOH | 50% | 0.0003 mm/yr | 0.1 mm/yr |
| HF | 10% | 0.0012 mm/yr | Dissolves |
| Layer | Technology | Performance |
|---|---|---|
| Primary Barrier | Double Mechanical Seal | <0.1ml/Year Leakage |
| Secondary Defense | -0.8bar Vacuum Hood | 99.97% Vapor Capture |
| Tertiary Safety | Neutralization Sump (pH 7±0.5) | 100% Spill Containment |
Chemical Processing
| Feature | ATEX Solution | Certification |
|---|---|---|
| HF Handling | Zirconium Alloy Path | NIOSH 7906 |
| Static Control | Ionized Air Curtain (10? ions/cm3) | NFPA 77 |
| Explosion Safety | Nitrogen Inerting (O?<5%) | ATEX Cat. 1G |
Pharmaceuticals
cGMP Compliance:
Data Integrity:
| System | 21 CFR Part 11 Compliance |
|---|---|
| Electronic Batch Record | Audit Trail with Digital Signatures |
| Calibration Logs | Blockchain Timestamping |
Metal Treatment
| Challenge | Innovation |
|---|---|
| Fume Control | Scrubber Integration (99.95% HF Capture) |
| High-Temp Filling | 200°C Capable Path |
| Sludge Handling | Self-Cleaning Ultrasonic Agitator |
**10" HMI with ChemiOS?**
AI-Driven Safety Features:
Hazard Prevention:
| Parameter | Action |
|---|---|
| pH <2 or >12 | Immediate Shutdown |
| HF Vapor >1ppm | VRU Activation + Alarm |
Predictive Maintenance:
| Component | Alert Threshold |
|---|---|
| Seal Wear | Friction >10N |
| Pump Cavitation | Vibration >5mm/s RMS |
| Subsystem | CS-9100 (Zirconium Path) | Industry Standard | Advantage |
|---|---|---|---|
| Flow Meter | Coriolis (Zr Flow Tube) | 316L SS | 100x Corrosion Resistance |
| Valves | PFA-Lined Zirconium | Hastelloy C276 | Zero Galling/Seizing |
| Seals | Kalrez?6375 + PTFE Encapsulated | Viton? | 327°C Temp Resistance |
| Sensors | ZrO? pH Electrodes | Glass Electrodes | HF Compatibility |
Material Science:
Zirconium Superiority:
| Property | Zirconium R60702 | Hastelloy C276 |
|---|---|---|
| HCl Resistance | 0.001 mm/yr | 0.5 mm/yr |
| HF Resistance | 0.003 mm/yr | Dissolves (>5%) |
| Temp Limit | 200°C | 190°C |
1. Drum Loading → 2. Nitrogen Purging (O?<0.5%) → 3. Submerged Filling (±0.1%) → 4. Helium Leak Test → 5. Lid Torque-Sealing (50-150 N·m) → 6. Neutralization Rinse → 7. Palletizing
Cycle Time: 4.8 minutes/drum
? ATEX 2014/34/EU Zone 1 (Category 1G) ? ASME BPE-2022 (Bio-Processing Equipment) ? FDA 21 CFR 177.2600 ? PED 2014/68/EU Category IV
Dow Chemical HCl Packaging Line:
"After 12 months using CS-9100:
Leak Incidents: 8 → 0
Maintenance Cost: 18,000/year**
Accuracy: ±0.8% → ±0.07%
ROI Period: 8 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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