AshCap AC-8000 Series20L Automatic Ink Filling & Capping System with Triple Dust ContainmentIndustrial-Grade Precision for Pigments • Carbon Black • Fly Ash • 40 Drums/Hr • ±0.1% Accuracy • ATEX Z
20L Automatic Ink Filling & Capping System with Triple Dust Containment
Industrial-Grade Precision for Pigments ? Carbon Black ? Fly Ash ? 40 Drums/Hr ? ±0.1% Accuracy ? ATEX Zone 22 Certified
| Parameter | AC-8100 (Standard) | AC-8200X (ATEX) | AC-8300F (Food-Grade) |
|---|---|---|---|
| Capacity | 20L (±0.1%) | 20L (±0.15%) | 20L (±0.08%) |
| Throughput | 40 Drums/Hr | 36 Drums/Hr | 35 Drums/Hr |
| Material Compatibility | Inks ? Pigments ? Carbon Black ? Fly Ash ? Toner | Explosive Dusts | Food Colorants |
| Filling Accuracy | ±0.1% Gravimetric | ±0.15% | ±0.08% |
| Filling Technology | Twin-Screw Auger + Coriolis Meter | ATEX Gear Pump | Peristaltic Pump (FDA) |
| Dust Containment | TripleShield? System:<br>1. -40Pa Vacuum Hood<br>2. H14 HEPA Filtration<br>3. Ionized Air Curtain | + Nitrogen Inerting | + UV-C Sterilization |
| Capping Technology | Robotic Torque Control:<br>? 5-100 N·m Range<br>? ±0.5% Accuracy<br>? Auto Thread Detection | Magnetic Clutch System | Servo Stepper Motor |
| Material Contact | Hardox 500 + Tungsten Carbide | Hastelloy C276 | 316L EP (Ra<0.4μm) |
| Cap Types | Screw ? Press ? Lug ? Child-Resistant | Same + Vapor-Barrier | Tamper-Evident |
| Changeover Time | <75s (Tool-Free) | <90s | <60s |
| Power | 380V/50Hz, 7.5kW | 24VDC Ex ia | 380V/50Hz, 6.8kW |
| Certifications | CE, ISO 9001 | ATEX Zone 22 | FDA 21 CFR 175.300 |
Performance Validation:
| Material | Dust Emission | OSHA Limit | Containment Efficiency |
|---|---|---|---|
| Carbon Black | 0.6mg/m3 | 3.5mg/m3 | 99.8% |
| Fly Ash | 0.9mg/m3 | 15mg/m3 | 99.4% |
| Iron Oxide Pigment | 0.7mg/m3 | 10mg/m3 | 99.6% |
| Component | Technology | Precision |
|---|---|---|
| Torque Control | Strain Gauge Feedback | ±0.5% of Set Value |
| Thread Alignment | LiDAR 3D Scanning | ±0.3° Angular Error |
| Defect Detection | 5MP AI Vision System | 0.2mm Flaw Recognition |
Printing Inks & Pigments
| Challenge | Innovation | Performance |
|---|---|---|
| Color Consistency | In-line Viscosity Control | ±2% Brookfield |
| Settling Prevention | Pulsed Ultrasonic Agitator | 99.8% Uniformity |
| Static Control | Ionized Air Curtain (10? ions/cm3) | <0.5kV Surface Charge |
Fly Ash & Carbon Black
Explosion Safety:
Abrasion Resistance:
| Component | Material | Lifespan |
|---|---|---|
| Auger | Tungsten Carbide (2,200 Hv) | 50,000 Hours |
| Nozzle | Alumina Ceramic (1,800 Hv) | 100,000 Hours |
Food Colorants
| Feature | EHEDG Compliance |
|---|---|
| Cleanability | Ra<0.4μm Electropolished |
| Material Safety | FDA 21 CFR 175.300 |
| Allergen Control | Dedicated Change Parts |
**10" HMI with InksOS?**
AI-Driven Features:
Quality Sentinel:
| Parameter | Action |
|---|---|
| Color Shift ΔE>0.5 | Flow Adjustment |
| Density Variance >1% | Formula Correction |
Zero-Downtime:
| Component | Alert Threshold |
|---|---|
| Auger Wear | Torque >120% Baseline |
| Filter Saturation | ΔP >0.6bar |
Precision Engineering
? Dust-Free Guarantee: | **Technology**| **Performance**| |-------------------------|------------------------| | HEPA H14 Filtration | 99.97%@0.3μm (EN 1822) | | Negative Pressure| -40Pa ±2Pa| | Ionized Air Curtain| 10? ions/cm3 Output| ? Capping Perfection: 1. ±0.5% Torque Accuracy 2. 0.2mm Thread Defect Detection 3. <3s Cap-Type Changeover ? Extreme Durability: - Tungsten Carbide Auger (2,200 Hv) - IP69K Washdown Protection - 100,000-Hour MTBF
? ATEX 2014/34/EU Zone 22 ? FDA 21 CFR 175.300 ? ISO 9001:2015
BASF Printing Inks Division:
"After implementing AC-8200X:
Output: 22 → 40 Drums/Hr (+82%)
Dust Emissions: 18mg/m3 → 0.7mg/m3
Cap Defect Rate: 3.2% → 0.05%
ROI Period: 6 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
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in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
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Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
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Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
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Whatsapp: 008618016442021
E-mail: [email protected]
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