ChemiFill Pro CF-3000 Series200L Semi-Automatic Liquid Ink & Chemical Filling SystemPrecision Gravimetric Weighing • 25 Drums/Hr • ±0.1% Accuracy • ATEX Zone 2 • VOC ContainmentCore Engineering In
200L Semi-Automatic Liquid Ink & Chemical Filling System
Precision Gravimetric Weighing ? 25 Drums/Hr ? ±0.1% Accuracy ? ATEX Zone 2 ? VOC Containment
Performance Validation:
| Parameter | CF-3000 Performance | Regulatory Limit |
|---|---|---|
| Benzene Emission | 0.8ppm | EPA 5ppm |
| Static Charge | <0.5kV | NFPA 77 <10kV |
| Spill Volume | <0.05L/drum | OSHA Reportable 1.9L |
| Component | Technology | Accuracy |
|---|---|---|
| Load Cells | Temperature-Compensated Strain Gauges | ±0.05% FS |
| Air Buoyancy | Real-Time Atmospheric Compensation | ±0.1% Error |
| Flow Control | Adaptive PID + Coriolis Meter | ±0.1% Consistency |
| Parameter | CF-3100 (Standard) | CF-3200X (ATEX) | CF-3300P (Pharma-Grade) |
|---|---|---|---|
| Capacity | 200L (±0.1%) | 200L (±0.15%) | 200L (±0.08%) |
| Throughput | 25 Drums/Hour | 22 Drums/Hour | 20 Drums/Hour |
| Accuracy | ±0.1% Gravimetric | ±0.15% | ±0.08% |
| Viscosity Range | 50-500,000 cP | 100-300,000 cP | 10-1,000,000 cP |
| Filling Technology | Servo Piston + Mass Flow Meter | ATEX Diaphragm Pump | Peristaltic Pump (FDA) |
| Material Contact | 316L SS (Ra<0.8μm) | Hastelloy C276 | Glass-Lined Path |
| Containment System | Triple Barrier:<br>1. Nitrogen Blanketing<br>2. Carbon Adsorption<br>3. -0.5bar Vacuum Hood | Same + Explosion Venting | VHP Sterilizable |
| Drip Control | Laser-Cut Capillary Break | Spring-Loaded Nozzle | PTFE Scraper + Vacuum |
| Weighing System | Unipulse F701-C Controller<br>? 24-bit Resolution<br>? 0.3μV Sensitivity<br>? SIL-2 Certified | Same | cGMP Data Integrity |
| Clamping Mechanism | Robotic Auto-Centering<br>±0.5mm Accuracy<br>100-500N Force | Same + ATEX Gripper | Magnetic Levitation |
| Changeover Time | <90s (Tool-Free) | <110s | <75s |
| Power | 380V/50Hz, 7.2kW | 24VDC Ex ia | 380V/50Hz, 6.5kW |
| Certifications | CE, ISO 9001 | ATEX Zone 2 | FDA 21 CFR 175.300 |
Liquid Inks & Pigments
| Challenge | Innovation | Performance |
|---|---|---|
| Color Consistency | In-line Viscosity Control | ±2% Brookfield |
| Settling Prevention | Pulsed Ultrasonic Agitator | 99.8% Uniformity |
| Foam Control | Vacuum Degassing (-0.7bar) | 0% Entrained Air |
Chemical Solvents
Explosion Safety:
Corrosion Resistance:
| Component | Chemical Compatibility |
|---|---|
| Flow Path | Zirconium Alloy |
| Seals | Kalrez?6375 (-20°C to 327°C) |
Pharmaceutical Liquids
| Feature | cGMP Compliance |
|---|---|
| Cleanability | SIP Validation (121°C/30min) |
| Data Integrity | 21 CFR Part 11 Audit Trail |
| Material Traceability | RFID/NFC Tracking |
**10" HMI with ChemiOS?**
AI-Driven Features:
Quality Guardian:
| Parameter | Action |
|---|---|
| Viscosity Shift >5% | Flow Profile Adjustment |
| Density Variance >0.3% | Formula Correction |
Zero-Downtime:
| Component | Alert Threshold |
|---|---|
| Pump Wear | Vibration >4.5mm/s |
| Seal Degradation | Friction >8N |
1. Manual Drum Loading → 2. Auto-Clamping (±0.5mm) → 3. Nitrogen Purging (O?<0.5%) → 4. Precision Filling (±0.1%) → 5. Vacuum Nozzle Retract → 6. Torque-Sealing (30-100 N·m) → 7. Weight Verification → 8. Palletizing
Cycle Time: 144 seconds/drum
Precision & Safety Excellence
? Gravimetric Superiority: | **Technology**| **Performance**| |-------------------------|------------------------| | Unipulse F701-C| 0.3μV Resolution | | Air Buoyancy Compensation | ±0.05% Accuracy| | Real-Time PID | ±0.1% Consistency | ? Zero-Emission Architecture: 1. Nitrogen Blanketing (O?<0.5%) 2. Activated Carbon VOC Capture (99.95%) 3. -0.5bar Vacuum Containment ? Industrial Durability: - Tungsten Carbide Components (2,200 Hv) - IP66 Washdown Protection - 100,000-Hour MTBF
? ATEX 2014/34/EU Zone 2 ? FDA 21 CFR 175.300 ? ISO 9001:2015
BASF Ludwigshafen Facility:
"After implementing CF-3200X for solvent-based inks:
Output: 14 → 25 Drums/Hour (+79%)
VOC Emissions: 28kg/day → 0.5kg/day
Accuracy: ±0.8% → ±0.09%
ROI Period: 6.5 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
