PrecisionFill PF-8000 SeriesPLC-Controlled Open-Mouth Bag Packing SystemIndustrial-Grade Gravimetric Filling • 60 Bags/Hr • ±0.1% Accuracy • Multi-Industry ComplianceCore Technology Innovations1. Grav
PLC-Controlled Open-Mouth Bag Packing System
Industrial-Grade Gravimetric Filling ? 60 Bags/Hr ? ±0.1% Accuracy ? Multi-Industry Compliance
Performance Validation:
| Material | Bulk Density | Accuracy | Industry Standard |
|---|---|---|---|
| Wheat Flour | 0.65g/cm3 | ±0.08% | ±0.5% |
| Granulated Sugar | 0.85g/cm3 | ±0.05% | ±0.3% |
| Polymer Pellets | 0.55g/cm3 | ±0.12% | ±0.8% |
| Layer | Technology | Efficiency |
|---|---|---|
| Primary Barrier | -50Pa Vacuum Hood | 98% Fugitive Dust Capture |
| Secondary Filter | H14 HEPA (99.97%@0.3μm) | <1mg/m3 Emission |
| Tertiary Seal | Inflatable Silicone Collar | Zero Spill Containment |
| Parameter | PF-8100 (Standard) | PF-8200X (ATEX) | PF-8300P (Pharma) |
|---|---|---|---|
| Bag Capacity | 25-50kg (±0.1%) | 25-50kg (±0.15%) | 25-50kg (±0.08%) |
| Throughput | 60 Bags/Hour | 55 Bags/Hour | 50 Bags/Hour |
| Accuracy | ±0.1% Gravimetric | ±0.15% | ±0.08% |
| PLC System | Siemens S7-1500<br>? 0.1ms Scan Time<br>? OPC UA Integration<br>? 10,000 Recipe Storage | Same + SIL-3 Certification | 21 CFR Part 11 Compliance |
| Filling Technology | Servo-Auger with Mass Flow Feedback | ATEX Gear Pump | Peristaltic Pump (FDA) |
| Material Contact | 316L SS (Ra<0.4μm) | Hastelloy C276 | 316L EP (Ra<0.2μm) |
| Dust Control | TripleShield? System<br>1. Negative Pressure Hood<br>2. Pulse-Jet HEPA Filter<br>3. Collar Seal Inflation | + Nitrogen Inerting | + UV-C Sterilization |
| Sealing Methods | Stitch/Heat/Ultrasonic/Tape<br>Seal Strength: >50N/15mm | Same | cGMP-Validated Seals |
| Changeover Time | <90s (Tool-Free) | <100s | <80s |
| Power | 480V/60Hz, 15kW | 24VDC Ex ia | 480V/60Hz, 12kW |
| Certifications | CE, ISO 9001 | ATEX Zone 22 | FDA 21 CFR 210/211 |
Siemens TIA Portal Integration
Advanced Control Capabilities:
Adaptive Filling Algorithms:
| Condition | PLC Response |
|---|---|
| Density Shift >1% | Auto-Flow Compensation |
| Material Bridging | Pulsed Vibration Activation |
Data Integrity:
| Feature | Compliance |
|---|---|
| Electronic Batch Record | 21 CFR Part 11 |
| Blockchain Traceability | Serialized Data Logs |
Food & Agriculture
| Component | Food-Safe Design | Certification |
|---|---|---|
| Auger System | EHEDG EL Class I Geometry | USDA Organic |
| Sealing Tape | FDA-Compliant Adhesive | Halal/Kosher Certified |
| Cleaning System | CIP/SIP Validation | SQF Level 3 |
Chemicals & Minerals
Explosion Safety:
Corrosion Resistance:
| Material | Chemical Compatibility |
|---|---|
| Hastelloy C276 | Acids ? Solvents ? Chlorides |
| PTFE Coating | Caustics ? Oxidizers |
Pharmaceuticals
| cGMP Feature | Technical Specification |
|---|---|
| Cleanability | Ra<0.2μm Electropolished Surfaces |
| Data Integrity | Audit Trail with Electronic Signatures |
| Material Traceability | RFID/NFC Tracking |
1. Bag Auto-Positioning → 2. Collar Seal Engagement → 3. PLC-Controlled Filling (±0.1%) → 4. Dust Extraction → 5. Multi-Mode Sealing → 6. Weight Verification → 7. Palletizing (60 Bags/Hr)
Cycle Time: 60 seconds/bag
Precision Engineering Excellence
? Unmatched Accuracy: | **Technology**| **Performance**| |-------------------------|------------------------| | Temperature-Compensated Load Cells | ±0.05% Resolution | | Air Buoyancy Algorithm | ±0.1% Environmental Compensation | | Real-Time PID Control| ±0.1% Fill Consistency | ? Zero-Dust Architecture: 1. -50Pa Vacuum Hood 2. H14 HEPA Filtration (EN 1822) 3. Inflatable Silicone Collar ? Industrial Durability: - Tungsten Carbide Auger (2,200 Hv) - IP69K Washdown Protection - 100,000-Hour MTBF
? ATEX 2014/34/EU Zone 22 ? FDA 21 CFR 210/211 ? EHEDG EL Class I ? ISO 9001:2015
Archer Daniels Midland Facility:
"After implementing PF-8100 for flour packing:
Output: 38 → 60 Bags/Hour (+58%)
Material Savings: 2.5% → 0.12%
Dust Emissions: 18mg/m3 → 0.7mg/m3
ROI Period: 5.2 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
