MegaFill MF-12000 SeriesIndustrial Open-Mouth Bagging System for Bulk Solids & Granules80 Bags/Hr • ±0.15% Accuracy • Triple Dust Containment • ATEX Zone 22 Certified • Heavy-Duty ConstructionEngi
Industrial Open-Mouth Bagging System for Bulk Solids & Granules
80 Bags/Hr ? ±0.15% Accuracy ? Triple Dust Containment ? ATEX Zone 22 Certified ? Heavy-Duty Construction
Performance Validation:
| Material | Dust Emission | OSHA Limit | Industry Standard |
|---|---|---|---|
| Wheat Flour | 0.6mg/m3 | 10mg/m3 | 15-25mg/m3 |
| Polymer Pellets | 0.9mg/m3 | 15mg/m3 | 20-35mg/m3 |
| Mineral Sand | 1.2mg/m3 | 5mg/m3 | 8-18mg/m3 |
| Component | Technology | Performance |
|---|---|---|
| Load Cells | Temperature-Compensated (ASTM E74) | ±0.05% Resolution |
| Air Buoyancy | Real-Time Atmospheric Compensation | ±0.1% Accuracy |
| Feed Control | AI-Predictive Flow Algorithm | ±0.15% Fill Consistency |
| Parameter | MF-1210 (Standard) | MF-1220X (ATEX) | MF-1230F (Food Grade) |
|---|---|---|---|
| Bag Capacity | 25-50kg (±0.15%) | 25-50kg (±0.2%) | 25-50kg (±0.1%) |
| Throughput | 80 Bags/Hour | 75 Bags/Hour | 70 Bags/Hour |
| Material Compatibility | Grains ? Polymers ? Minerals ? Chemicals ? Animal Feed | Explosive Dusts | USDA/FDA Compliant Materials |
| Accuracy | ±0.15% Gravimetric | ±0.2% | ±0.1% |
| Filling Technology | Twin Auger System<br>? Tungsten Carbide Tips<br>? 300kg/min Flow Rate | ATEX Gear System | 316L EP Auger |
| Dust Control | TripleShield? System<br>1. Negative Pressure Hood<br>2. Pulse-Jet HEPA Filter<br>3. Collar Seal Inflation | + Nitrogen Inerting | + UV-C Sterilization |
| Material Contact | Hardox 500 ? Alumina Ceramic | Hastelloy C276 | 316L EP (Ra<0.4μm) |
| Wear Resistance | Auger Lifespan: 80,000 Tons | 70,000 Tons | 60,000 Tons |
| Bag Types | Woven PP ? Paper ? FIBC Liners<br>Size: 50×90cm to 60×120cm | Same | Food-Grade Laminates |
| Sealing Methods | Stitching ? Heat Seal ? Adhesive Tape ? Zipper | Same | Ultrasonic Seal |
| Changeover Time | <90s (Tool-Free) | <110s | <100s |
| Power | 480V/60Hz, 25kW | 24VDC Ex ia | 480V/60Hz, 22kW |
| Certifications | CE, ISO 9001 | ATEX Zone 22 | FDA 21 CFR 117 ? EHEDG |
Agriculture & Grains
| Feature | Technology | Performance |
|---|---|---|
| Insect Prevention | UV Light Trap + Air Curtain | 100% Infestation Free |
| Moisture Control | -40°C Dew Point Air Flushing | RH<12% in Path |
| Segregation | Fluidized Bed Agitator | 99.8% Homogeneity |
Chemicals & Minerals
Explosion Safety:
Corrosion Resistance:
| Material | Chemical Compatibility |
|---|---|
| Hastelloy C276 | Acids ? Chlorides ? Solvents |
| PTFE-Lined Path | Caustics ? Oxidizers |
Plastics & Polymers
| Challenge | Solution |
|---|---|
| Electrostatic Cling | Ionized Air Curtain (10? ions/cm3) |
| Particle Fracture | Low-Shear Auger (12 RPM) |
| Dust Explosion | ATEX Zone 22 Compliance |
**15" HMI with BulkOS?**
AI-Driven Features:
Quality Control:
| Parameter | Action |
|---|---|
| Density Shift >1% | Flow Recalibration |
| Particle Size Change | Auger Speed Adjustment |
Zero-Downtime:
| Component | Alert Threshold |
|---|---|
| Auger Wear | Torque >125% Baseline |
| Filter Saturation | ΔP >0.7bar |
1. Auto Bag Placement → 2. Collar Seal Inflation → 3. Precision Filling (±0.15%) → 4. Dust Extraction → 5. Multi-Mode Sealing → 6. Weight Verification → 7. Automated Palletizing
Cycle Time: 45 seconds/bag
Unmatched Performance
? Dust Containment Mastery: | **Technology**| **Efficiency**| |-------------------------|------------------------| | -50Pa Vacuum Hood| 98% Fugitive Dust Capture | | H14 HEPA Filtration | 99.97%@0.3μm (EN 1822) | | Air Curtain | 100% Spill Prevention | ? Extreme Durability: - Tungsten Carbide Auger (80,000-Ton Lifespan) - Hardox 500 Scraper Blades - IP66 Washdown Protection ? High-Speed Precision: - 80 Bags/Hour Sustained Output - ±0.15% Gravimetric Accuracy - <90s Tool-Free Changeover
? ATEX 2014/34/EU Zone 22 ? OSHA 29 CFR 1910.269 ? ISO 9001:2015 ? CE EN 614-1 ? FDA 21 CFR 117 (MF-1230F)
Cargill Grain Processing Facility:
"MF-1210 Implementation Results:
Output: 45 → 80 Bags/Hour (+78%)
Dust Emissions: 22mg/m3 → 0.8mg/m3 (↓96%)
Material Savings: 1.8% → 0.12% ($580,000/year)
Maintenance Intervals: 2x Longer"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
