TitanFill IBC-10000 SeriesPrecision IBC & Tote Filling SystemIndustrial-Grade Versatility for 100-1000L Containers • ±0.1% Accuracy • ATEX/FDA/CE Tri-Compliance • Industry 4.0 IntegrationEngineeri
Precision IBC & Tote Filling System
Industrial-Grade Versatility for 100-1000L Containers ? ±0.1% Accuracy ? ATEX/FDA/CE Tri-Compliance ? Industry 4.0 Integration
Performance Metrics:
| Container | Capacity | Fill Time | Residual |
|---|---|---|---|
| IBC Tote | 1000L | 4.5min | <0.2L |
| 200L Drum | 200L | 55s | <0.05L |
| 300L Tote | 300L | 1.8min | <0.08L |
| Layer | Technology | Performance |
|---|---|---|
| Primary Seal | Inflatable Silicone Collar | <0.1mg/m3 VOC Emission |
| Secondary Barrier | Activated Carbon Adsorption | 99.95% VOC Capture |
| Tertiary Defense | -50Pa Vacuum Hood | 100% Splash Containment |
| Parameter | IBC-1010 (Standard) | IBC-1020X (ATEX) | IBC-1030P (Pharma) |
|---|---|---|---|
| Capacity Range | 100-1000L (±0.1%) | 100-1000L (±0.15%) | 100-1000L (±0.08%) |
| Flow Rate | 200L/min | 180L/min | 150L/min |
| Accuracy | ±0.1% Gravimetric | ±0.15% | ±0.08% |
| Viscosity Range | 1-500,000 cP | 5-300,000 cP | 50-1,000,000 cP |
| Container Compatibility | IBCs ? Drums ? Totes ? Jerrycans<br>Material: SS/Plastic/Composite | Same + Safety Cans | Same + USP Containers |
| Filling Technology | Tri-Mode System:<br>? Servo Piston<br>? Gear Pump<br>? Mass Flow Meter | ATEX Diaphragm Pump | Peristaltic Pump (FDA) |
| Material Contact | 316L EP (Ra<0.4μm) | Hastelloy C276 | Glass-Lined Path |
| Sealing Integrity | **>150kPa Burst Pressure** | Same + Helium Leak Test | >200kPa |
| Positioning Accuracy | ±0.5mm (LiDAR Guided) | ±1.0mm | ±0.3mm |
| Changeover Time | <120s (Tool-Free) | <150s | <90s |
| Power | 480V/60Hz, 22kW | 24VDC Ex ia | 480V/60Hz, 18kW |
| Certifications | CE, ISO 9001 | ATEX Zone 1/21 | FDA 21 CFR 210/211 |
Chemical Processing
| Feature | ATEX Solution |
|---|---|
| Vapor Control | Nitrogen Blanketing (O?<0.3%) |
| Static Dissipation | Ionized Air Curtain (10? ions/cm3) |
| Corrosion Resistance | Zirconium Alloy Path |
Food & Beverage
Aseptic Design:
Oxygen Barrier:
| Technology | Performance |
|---|---|
| N? Flushing | O?<0.1% Headspace |
| Vacuum Filling | -0.8bar Residual Pressure |
Pharmaceuticals
| Component | cGMP Compliance |
|---|---|
| Cleanability | 3D Spray Ball Coverage |
| Data Integrity | 21 CFR Part 11 + Blockchain |
| Material Traceability | RFID/NFC Tracking |
**15" AI HMI with TitanOS?**
Industry 4.0 Features:
Anomaly Detection:
| Parameter | Action |
|---|---|
| Density Shift >0.5% | Auto-Flow Recalibration |
| Temp Drift >1°C | Thermal Compensation |
OEE Optimization:
| Metric | AI Control |
|---|---|
| Energy Consumption | Adaptive Speed Control |
| Seal Wear | >5,000 Cycles Alert |
Gravimetric Superiority:
? Military-Grade Sensors: | **Component** | **Precision** | |------------------------|--------------------------| | Load Cells| ±0.05% (OIML R76) | | Coriolis Meter| ±0.1% (ISO 10790)| | Temp Probe | ±0.1°C | ? Zero-Waste Architecture: 1. Capillary Break Valve (<0.1ml) 2. Coanda Adhesion Nozzle 3. Vacuum Suction (-0.9bar) ? Extreme Durability: - Tungsten Carbide Contact Points (2,200 Hv) - Kalrez?6375 Seals (-20°C to 327°C) - 100,000-Hour MTBF
? ATEX 2014/34/EU Zone 1/21 ? FDA 21 CFR 210/211 ? EHEDG EL Class I ? CE EN 13445 ? ASME BPE-2022
BASF Ludwigshafen Facility:
"After deploying IBC-1020X for solvent filling:
Output: 18 → 32 Totes/Hour (+78%)
VOC Emissions: ↓99% (Carbon Adsorption)
Accuracy: ±0.8% → ±0.12%
ROI Period: 7 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021
