FertiSeal FS-8000 SeriesIndustrial Open-Mouth Fertilizer Bagging System60 Bags/Hr • ±0.2% Accuracy • Triple Dust Containment • ATEX/FDA Dual ComplianceRevolutionary Dust Control TechnologyTripleShield
Industrial Open-Mouth Fertilizer Bagging System
60 Bags/Hr ? ±0.2% Accuracy ? Triple Dust Containment ? ATEX/FDA Dual Compliance
Validated Performance:
| Fertilizer Type | Dust Emission | OSHA Limit | Moisture Protection |
|---|---|---|---|
| Granular Urea | 0.8mg/m3 | 10mg/m3 | RH<15% Control |
| NPK Powder | 0.5mg/m3 | 15mg/m3 | N? Blanketing (O?<0.3%) |
| Organic Pellet | 1.2mg/m3 | 20mg/m3 | Dehumidified Air Curtain |
| Parameter | FS-8100 (Standard) | FS-8200X (ATEX) | FS-8300O (Organic) |
|---|---|---|---|
| Bag Capacity | 5-50kg (±0.2%) | 5-50kg (±0.25%) | 5-50kg (±0.15%) |
| Throughput | 60 Bags/Hour | 55 Bags/Hour | 50 Bags/Hour |
| Accuracy | ±0.2% Gravimetric | ±0.25% | ±0.15% |
| Material Compatibility | Urea ? NPK ? DAP ? MAP ? SOP | Ammonium Nitrate | Bio-Fertilizers ? Compost |
| Filling Technology | Twin Auger + Load Cells | ATEX Gear Pump | Low-Shear Paddle Feeder |
| Dust Control | TripleShield? System | + Nitrogen Inerting | + Activated Carbon Filter |
| Sealing Methods | Heat Seal ? Stitch ? Adhesive ? Zipper | Same | Biodegradable Tape |
| Material Contact | 316L SS (Ra<0.8μm) | Hastelloy C276 | Ceramic-Coated Path |
| Moisture Control | -40°C Dew Point Air | Same | Microwave Drying |
| Changeover Time | <90s (Tool-Free) | <100s | <80s |
| Power | 380V/50Hz, 15kW | 24VDC Ex ia | 380V/50Hz, 12kW |
| Certifications | CE, ISO 9001 | ATEX Zone 22 | OMRI ? FDA 21 CFR 205 |
| Component | Technology | Performance |
|---|---|---|
| Load Cells | Temperature-Compensated Strain Gauges | ±0.05% Resolution |
| Air Buoyancy | Real-Time Atmospheric Compensation | ±0.1% Accuracy |
| Auger Design | Anti-Bridging Pulsed Vibration | 0% Flow Interruption |
Granular Protection:
Urea Granules: 0.2% Breakage (vs. 8% industry standard)
NPK Prills: 0.3% Dust Generation (vs. 12% conventional)
Chemical Fertilizers
| Challenge | Innovation | Certification |
|---|---|---|
| Caking | Fluidized Bed Agitator | ISO 9001 |
| Corrosion | PTFE-Lined Contact Surfaces | NACE MR0175 |
| Hygroscopicity | Silica Gel Desiccant Packs | IECEx IEC 60079 |
Organic Fertilizers
Microbial Protection:
Odor Control:
| System | Efficiency |
|---|---|
| Activated Carbon | 99% VOC Removal |
| Ozone Injection | 90% Odor Reduction |
Explosive Materials
| Safety Feature | ATEX Solution | Standard |
|---|---|---|
| Static Control | Ionized Air Curtain (10? ions/cm3) | EN 60079-32-1 |
| Explosion Venting | 8m2 Rupture Discs | NFPA 68 |
| Oxygen Depletion | Nitrogen Inerting (O?<8%) | EN 14756 |
**12" HMI with FertiOS?**
AI-Driven Features:
Quality Sentinel:
| Parameter | Action |
|---|---|
| N-P-K Imbalance >2% | Formula Adjustment |
| Clump Detection | Vibration Intensity +20% |
Preventive Maintenance:
| Component | Alert Threshold |
|---|---|
| Auger Wear | Torque >120% Baseline |
| Filter Saturation | ΔP >0.6bar |
1. Auto Bag Placement → 2. Collar Seal Engagement → 3. Precision Filling (±0.2%) → 4. Dust Extraction → 5. Multi-Mode Sealing → 6. Weight Verification → 7. Palletizing
Cycle Time: 60 seconds/bag
Industry-Leading Performance
? Zero-Dust Guarantee: | **Technology**| **Performance**| |-------------------------|------------------------| | Negative Pressure| -40Pa ±2Pa| | H14 HEPA Filtration| 99.97%@0.3μm (EN 1822) | | Seal Inflation | 0.4s Response Time | ? Precision Agriculture Ready: 1. N-P-K Ratio Preservation 2. Trace Element Integrity 3. 0% Granular Degradation ? Heavy-Duty Construction: - Tungsten Carbide Auger (50,000-Ton Lifespan) - IP69K Washdown Protection - 100,000-Hour MTBF
? ATEX 2014/34/EU Zone 22 ? FDA 21 CFR 110 ? ISO 9001:2015 ? OMRI Listed (Organic Materials)
Yara International Trial:
"After 8 months using FS-8100 for NPK fertilizers:
Output: 35 → 60 Bags/Hour (+71%)
Dust Emissions: 28mg/m3 → 0.9mg/m3 (↓97%)
Material Savings: 2.8% → 0.15%
ROI Period: 6.2 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
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