StoneCoat SC-5000 SeriesSemi-Automatic Weighing & Filling System for 5-30L Ink and Stone Paint Cans±0.5% Accuracy • 40 Cans/Hr • Splatter-Free • Viscosity-Adaptive • Industrial-Grade PrecisionCore
Semi-Automatic Weighing & Filling System for 5-30L Ink and Stone Paint Cans
±0.5% Accuracy ? 40 Cans/Hr ? Splatter-Free ? Viscosity-Adaptive ? Industrial-Grade Precision
Performance Validation:
| Material | Viscosity | Splatter Loss | Industry Standard |
|---|---|---|---|
| Stone Texture Paint | 80,000 cP | <0.5ml | 15-30ml |
| UV Ink | 120,000 cP | <0.3ml | 10-25ml |
| Epoxy Coating | 50,000 cP | <0.2ml | 8-20ml |
| Component | Innovation | Accuracy |
|---|---|---|
| Load Cells | Temperature-Compensated Strain Gauges | ±0.1% Full Scale |
| Auto-Tare | AI-Container Weight Prediction | ±0.05% Tare Error |
| Flow Control | Viscosity-Adaptive PID Algorithm | ±0.5% Fill Consistency |
| Parameter | SC-5100 (Standard) | SC-5200X (ATEX) | SC-5300H (High-Visc) |
|---|---|---|---|
| Capacity | 5-30L (±0.5%) | 5-30L (±0.6%) | 5-30L (±0.4%) |
| Throughput | 40 Cans/Hour | 36 Cans/Hour | 35 Cans/Hour |
| Viscosity Range | 1-200,000 cP | 5-150,000 cP | 50-500,000 cP |
| Accuracy | ±0.5% Gravimetric | ±0.6% | ±0.4% |
| Material Compatibility | Stone Paints ? Inks ? Epoxies ? Metallic Coatings | Same + Solvent-Based | Same + High-Filler Suspensions |
| Filling Technology | Servo Piston + Mass Flow Meter | ATEX Gear Pump | Heated Screw Auger |
| Splatter Control | Retractable Submerged Lance | Same + Nitrogen Blanketing | Teflon Scraper System |
| Can Handling | Adjustable Gripper Jaws<br>Can Size: ?200-400mm<br>Height: 250-500mm | Same + Explosion-Proof Actuators | Heavy-Duty Roller Bed |
| Material Contact | 316L SS (Ra<0.8μm) | Hastelloy C276 | PTFE-Lined Path |
| Sealing System | Torque-Control Lid Applicator<br>10-60 N·m Range | Same | Vapor-Barrier Sealing |
| Changeover Time | <120s (Tool-Free) | <150s | <100s |
| Power | 220V/50Hz, 3.5kW | 24VDC Ex ia | 220V/50Hz, 4.2kW |
| Certifications | CE, ISO 9001 | ATEX Zone 2 | FDA 21 CFR 175.300 |
Architectural Coatings
| Challenge | Solution | Performance |
|---|---|---|
| Settling | Pulsed Agitation System | 99.8% Uniformity |
| Skin Formation | Nitrogen Blanketing (O?<0.3%) | 0% Surface Skinning |
| Color Shift | UV-Stable Flow Path | ΔE<0.5 (ASTM D2244) |
Industrial Inks & Coatings
Static Control:
Precision Color Matching:
| System | Accuracy |
|---|---|
| In-line Viscosity Probe | ±1% (ASTM D2196) |
| Density Compensation | ±0.1 g/cm3 |
Decorative Stone Finishes
| Feature | Technology |
|---|---|
| Aggregate Protection | Low-Shear Flow Path |
| Nozzle Clog Prevention | Self-Cleaning Scraper |
| Batch Consistency | Real-Time Density Feedback |
**10" Touchscreen HMI with CoatOS?**
AI-Driven Features:
Quality Assurance:
| Parameter | Action |
|---|---|
| Viscosity Shift >10% | Flow Rate Adjustment |
| Density Variance >0.5% | Formula Correction |
Preventive Maintenance:
| Component | Alert Threshold |
|---|---|
| Seal Wear | Friction >8N |
| Pump Efficiency | Flow <95% Baseline |
1. Manual Can Loading → 2. Auto-Centering Gripper → 3. Net Weight Taring (±0.05%) → 4. Submerged Filling (±0.5%) → 5. Vacuum Nozzle Retract → 6. Torque-Controlled Lid Sealing → 7. Weight Verification → 8. Conveyor Outfeed
Cycle Time: 90 seconds/can
Precision Engineering:
? Zero-Waste Architecture: | **Technology**| **Performance**| |-------------------------|------------------------| | Submerged Lance| <0.5ml Residual| | Coanda Adhesion| 0 Droplet Formation | | Vacuum Assist| -0.5bar ±0.05bar| ? Viscosity Intelligence: 1. Real-Time Viscosity Monitoring 2. Auto-Temperature Compensation (5-50°C) 3. Shear-Rate Optimization ? Industrial Durability: - Tungsten Carbide Scrapers - IP66 Washdown Protection - 100,000-Hour MTBF
? ATEX 2014/34/EU Zone 2 (SC-5200X) ? FDA 21 CFR 175.300 ? CE EN 60204-1 ? ISO 9001:2015
Sherwin-Williams Industrial Coatings:
"After implementing SC-5300H for stone effect paint:
Output: 22 → 40 Cans/Hour (+82%)
Material Savings: 3.8% → 0.4%
Splatter Waste: 1.2L/day → 0.05L/day
ROI Period: 5.1 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
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