TitanSeal TS-10000 SeriesFully Automatic 50kg Cement Valve Bag Packing System with Impeller FillerIndustrial-Grade Precision for Heavy-Duty Powder PackagingRevolutionary Impeller Filling TechnologyDus
Fully Automatic 50kg Cement Valve Bag Packing System with Impeller Filler
Industrial-Grade Precision for Heavy-Duty Powder Packaging
The patented counter-rotating impeller system eliminates traditional auger limitations:
Zero Particle Degradation: Shear-free filling preserves cement crystal structure
3x Faster than Auger Fillers: 200kg/min flow rate at 60 bags/hour
Self-Cleaning Design: 360° tungsten carbide scrapers prevent material buildup
| Parameter | TS-1010 (Standard) | TS-1020X (ATEX) | TS-1030H (High-Moisture) |
|---|---|---|---|
| Capacity | 50kg (±0.1%) | 50kg (±0.15%) | 50kg (±0.12%) |
| Throughput | 60 Bags/Hour | 55 Bags/Hour | 50 Bags/Hour |
| Filling Technology | Dual Impeller System<br>Counter-Rotating Blades<br>200kg/min Flow Rate | ATEX Brushless Impeller | Heated Path + Dehumidification |
| Material Compatibility | Portland Cement ? Slag Cement ? Fly Ash ? Limestone Powder | Explosive Dusts (Kst<300 bar·m/s) | Hydrated Lime ? Moisture-Sensitive Blends |
| Accuracy | ±0.1% Gravimetric | ±0.15% | ±0.12% |
| Dust Emission | <5mg/m3 | <3mg/m3 | <8mg/m3 |
| Containment System | Triple Barrier:<br>1. Negative Pressure Hood (-40Pa)<br>2. H14 HEPA Filtration<br>3. Inflatable Valve Seal | + Nitrogen Inerting | + Anti-Caking Air Knife |
| Wear Resistance | Tungsten Carbide Contact Points (2,200 Hv)<br>500,000 Bag Lifespan | Ceramic-Coated Impeller | Diamond-Like Carbon Coating |
| Valve Bag Compatibility | Sewn/Adhesive Valve Bags<br>Material: PP/PE/Kraft Paper<br>Valve Size: 40-100mm | FIBC Connections | Moisture-Barrier Bags |
| Power | 380V/50Hz, 18kW | 24VDC Ex ia | 380V/50Hz, 22kW |
| Certifications | CE, ISO 9001 | ATEX Zone 22 | MSHA 30 CFR Part 56 |
| Feature | TS-10000 Performance | Traditional Auger |
|---|---|---|
| Filling Speed | 200kg/min | 60-80kg/min |
| Energy Consumption | 0.3kWh/Bag | 0.8kWh/Bag |
| Material Degradation | 0% Crystal Breakage | Up to 15% |
| Residual Material | <0.5g | 3-8g |
Laser-Guided Positioning: ±0.3mm valve alignment
Adaptive Torque Control: 50-150N·m sealing force (±1%)
Leak Detection: Helium sniffer with 10?? mbar·L/s sensitivity
1. Auto Bag Spooling → 2. Valve Alignment & Purge (N?) → 3. Impeller Filling (50kg in 18s) → 4. Dust Extraction → 5. Seal Integrity Test → 6. Palletizing
Key Metrics:
Cycle Time: 48 seconds/bag
Uptime: 99.4% (IEC 61882 SIL-2)
Bag Compatibility: 70-110cm height, 40-65cm width
LafargeHolcim Trial (12 Months):
"For 50kg Portland Cement Bags:
Output: 28 → 60 Bags/Hour (+114%)
Dust Emissions: 22mg/m3 → 4.2mg/m3 (↓81%)
Weight Variance: ±1.8% → ±0.08%
Maintenance Cost: 0.03/bag**"
Precision Engineering
? Gravimetric Mastery: - 0.05kg Resolution Load Cells - Air Buoyancy Compensation (ISO 8655) - Real-Time Density Adjustment (±0.5%) ? Zero-Emission Architecture: | **Technology**| **Performance**| |-------------------------|--------------------------| | HEPA Filtration | 99.97%@0.3μm (EN 1822) | | Negative Pressure| -40Pa ±2Pa| | Seal Inflation | 0.3s Response Time| ? Extreme Durability: 1. Tungsten Carbide Impeller Blades 2. Hardox 500 Wear Liners 3. Kalrez?6375 Seals (-20°C to 327°C)
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
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Over 30 years of experience, every time we produce in
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We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
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Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
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Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
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We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
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Skype: fayfaywang1027
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Whatsapp: 008618016442021
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